Manufacturing Automation for Environmentally Sustainable Foundries

Author(s):  
Rhythm Suren Wadhwa ◽  
Terje Kristoffer Lien
2021 ◽  
Vol 2042 (1) ◽  
pp. 012174
Author(s):  
Paola Gallo ◽  
Rosa Romano ◽  
Elisa Belardi

Abstract Building prefabrication is facing the challenge to reduce the life-cycle impact of construction, enhance material circularity, and increase the quality of building products and processes. The paper presents the first phase of the research CARES - CArdboard RElocatable School developed with the Italian brand Archicart by Area S.r.l with the aim to prototype a temporary school unit. The work presented is focused on the industrialization of a prefabricated building technology based on the use of cardboard panels (PACOTECTM Stre-Wall panels). Cardboard is a circular and environmentally sustainable material but currently the design and manufacturing process lacks digital integration, resulting in poor quality control, limited adaptability, and lack of material optimization. To address sustainability goals, the work implemented a “file-to-factory” approach to redesign the design-manufacturing process of prefabricated cardboard panels, integrating industry 4.0 paradigms in manufacturing (automation, high-precision manufacturing) and the use of BIM tools for design to achieve better product-process quality and predictability. The redesigned workflow allows achieving sustainability goals, such as reduction of errors, reduction of material wastes, cost and time predictability, product customization, and adaptability. The workflow will be verified and tested in the design and manufacturing of prefabricated cardboard panels to build a temporary school unit.


2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.


2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.


Author(s):  
Indriyati Kamil ◽  
Oekan S Abdoellah ◽  
Herlina Agustin ◽  
Iriana Bakti

This article highlights the dynamics of geothermal energy in the Kamojang nature reserve in Indonesia. A nature reserve is a conservation area that must be protected and preserved, because it has unique flora and fauna, and rare ecosystems whose existence is threatened with extinction. After going through a long study process by an integrated team, the government finally made a policy to change the function of the nature reserve into a Nature Tourism Park. Changes in policy changes to the function of nature reserves cause pros and cons in the community, and cause conflicts between government and environmental activists. The purpose of this study is to identify the factors that cause changes in the function of nature reserves into natural tourism parks in the Kamojang conservation area of Indonesia, as well as to identify appropriate communication models in the management of geothermal energy through communication and environmentally sustainable approaches. Research findings show that the factors that cause changes in the function of nature reserves into tourist parks include; the interests of geothermal energy to meet national energy needs and electricity infrastructure, accommodate the needs of surrounding communities that utilize water resources in conservation areas, and restore ecosystems. The communication model for geothermal energy management that we propose at the same time is also a novelty namely; ecopopulism approach, negotiation approach, collaboration, and equating meaning and orientation to environmental sustainability. Type of Paper: Empirical Keywords: Geothermal Energy, Nature Reserves, Conservation Policies, Communication Models and Sustainable Development.


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