scholarly journals Study on finish-turning of NiCr20TiAl nickel-based alloy using Al2O3/TiN-coated carbide tools

2010 ◽  
Vol 53 (1-4) ◽  
pp. 81-92 ◽  
Author(s):  
Bin Zou ◽  
Ming Chen ◽  
Shasha Li
Keyword(s):  
Finish Turning ◽  
Nickel Based Alloy ◽  
Coated Carbide ◽  
Coated Carbide Tools

scholarly journals Efficiency of Application of (Mo, Al)N-Based Coatings with Inclusion of Ti, Zr or Cr during the Turning of Steel of Nickel-Based Alloy

Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1271
Author(s):  
Alexey Vereschaka ◽  
Filipp Milovich ◽  
Nikolay Andreev ◽  
Nikolay Sitnikov ◽  
Islam Alexandrov ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Protective Properties ◽  
Wear Resistant Coatings ◽  
Composition And Structure ◽  
Nickel Based Alloy ◽  
Scratch Tests ◽  
1045 Steel ◽  
Coated Carbide ◽  
Coated Carbide Tools ◽  
Active Formation

The article compares the properties of multilayer composite wear-resistant coatings of Zr–ZrN–(Zr, Mo, Al)N, Ti–TiN–(Ti, Mo, Al)N, and Cr–CrN–(Cr, Mo, Al)N. The investigation was focused on hardness, resistance to fracture during scratch tests, elemental composition, and structure of the coatings. Experiments were carried out to study the wear resistance of coated carbide tools during the turning of 1045 steel and of NiCr20TiAl heat-resistant nickel alloy. With the elemental compositions identical in the content of molybdenum (Mo) and aluminium (Al), identical thicknesses and nanolayer periods of λ, the coatings being studied demonstrated a noticeable difference in wear resistance. Both during the turning of steel and nickel-based alloy, the highest wear resistance was detected for tools with the Zr–ZrN–(Zr, Mo, Al)N coating (the tool life was 3–5 times higher than for uncoated tools). The good wear resistance of the Zr–ZrN–(Zr, Mo, Al)N coating may be related to the optimal combination of hardness and plasticity and the active formation of molybdenum oxide (MoO3) on the coating surface during the cutting, with good tribological and protective properties.

Performance of Alloyed CVD-Coated and PVD-Coated Carbide Tools in Dry Machining Nickel Based Alloy Inconel718

2012 ◽  
Vol 426 ◽  
pp. 118-121
Author(s):  
Dong Gao ◽  
Zhao Peng Hao ◽  
Rong Di Han ◽  
Yan Li Chang
Keyword(s):  
Thermal Conductivity ◽  
Cutting Force ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Tool Material ◽  
Dry Machining ◽  
Nickel Based Alloy ◽  
Tools Wear ◽  
Coated Carbide ◽  
Coated Carbide Tools

Nickel-based alloy Inconel718 is a difficult-to-cut material due to lower thermal conductivity, affinity to react with tool material, the cutting tools wear very rapidly due to the high cutting temperature and high cutting force. It is important to choose tool material reasonably. In this paper, cutting performance of the multi-layer CVD-coated (TiN/Al2O3/TiC) tool and PVD-coated (TiAlN) tool were evaluated by cutting temperature, cutting force, tool wear and tool life. The results showed that PVD-coated (TiAlN) tool was suitable for cutting Inconel718.

Optimum Cutting Speed for Machining Stainless Steel with Coated Carbide Tools

2006 ◽  
Vol 7 (3-4) ◽  
pp. 201-206
Author(s):  
Ahsan Ali Khan, ◽  
Roshaliza Bt Hamidon, ◽  
Muhariyanti Bt Che Mat,
Keyword(s):  
Stainless Steel ◽  
Cutting Speed ◽  
Optimum Cutting ◽  
Coated Carbide ◽  
Coated Carbide Tools

Comparative assessment between AlTiN and AlTiSiN coated carbide tools towards machinability improvement of AISI D6 steel in dry hard turning

2021 ◽  
pp. 095440622110373
Author(s):  
Anshuman Das ◽  
Miyaz Kamal ◽  
Sudhansu Ranjan Das ◽  
Saroj Kumar Patel ◽  
Asutosh Panda ◽  
...  
Keyword(s):  
Cutting Force ◽  
Tool Life ◽  
Hard Turning ◽  
Flank Wear ◽  
Chip Morphology ◽  
Comparative Assessment ◽  
Carbide Tool ◽  
Crater Wear ◽  
Coated Carbide ◽  
Coated Carbide Tools

AISI D6 (hardness 65 HRC) is one of the hard-to-cut steel alloys and commonly used in mould and die making industries. In general, CBN and PCBN tools are used for machining hardened steel but its higher cost makes the use for limited applications. However, the usefulness of carbide tool with selective coatings is the best substitute having comparable tool life, and in terms of cost is approximately one-tenth of CBN tool. The present study highlights a detailed analysis on machinability investigation of hardened AISI D6 alloy die steel using newly developed SPPP-AlTiSiN coated carbide tools in finish dry turning operation. In addition, a comparative assessment has been performed based on the effectiveness of cutting tool performance of nanocomposite coating of AlTiN deposited by hyperlox PVD technique and a coating of AlTiSiN deposited by scalable pulsed power plasma (SPPP) technique. The required number of machining trials under varied cutting conditions (speed, depth of cut, feed) were based on L16 orthogonal array design which investigated the crater wear, flank wear, surface roughness, chip morphology, and cutting force in hard turning. Out of the two cutting tools, newly-developed nanocomposite (SPPP-AlTiSiN) coated carbide tool promises an improved surface finish, minimum cutting force, longer tool life due to lower value of crater & flank wears, and considerable improvement in tool life (i.e., by 47.83%). At higher cutting speeds, the crater wear length and flank wear increases whereas the surface roughness, crater wear width and cutting force decreases. Chip morphology confirmed the formation of serrated type saw tooth chips.

Comparative Experimental Research on Cutting Superalloy Used New Coated Carbide Tools

2010 ◽  
Vol 33 ◽  
pp. 173-176
Author(s):  
X.Y. Wang ◽  
S.Q. Pang ◽  
Q.X. Yu
Keyword(s):  
Tool Wear ◽  
Tool Life ◽  
Experimental Research ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Life Testing ◽  
Processing Efficiency ◽  
Comparative Tests ◽  
Coated Carbide ◽  
Coated Carbide Tools

The aim of this work is to investigate the machinability of new coated carbide cutting tools that are named C7 plus coatings under turning of superalloy GH2132. This achieved by analysis of tool life at different cutting conditions .Investigations of tool wear and tool life testing are intended to establish T-V formulas, and then analyzed the characteristics of coating . Through a series of comparative tests, Using TiAlN coatings as the contrast materialthe results show that the new coating tools that are named C7 plus coatings are suitable for cutting superalloy GH2132. The cutting speed and processing efficiency can be increased effectively.

Sign in / Sign up

Export Citation Format

Share Document