Tool failure detection method for high-speed milling using vibration signal and reconfigurable bandpass digital filtering

2015 ◽  
Vol 81 (5-8) ◽  
pp. 1187-1194 ◽  
Author(s):  
P. Y. Sevilla-Camacho ◽  
J. B. Robles-Ocampo ◽  
J. Muñiz-Soria ◽  
F. Lee-Orantes
2011 ◽  
Vol 188 ◽  
pp. 162-165
Author(s):  
Yan Xin Wang ◽  
Xian Li Liu ◽  
C.X. Yue ◽  
Fei Xiao ◽  
P. Sun

A method to identify the effect of tool overhang on vibration signal is put forward to study machining process of large hardened steel automobile mold by wavelet energy spectrum. Firstly, collect the machinery vibration signal on milling by displacement sensor, then make a wavelet transform on time signal and calculate the wavelet energy spectrum of each frequency range. Finally, extract energy value of the right frequency by the method of homogenization. It is confirmed by experimental data that this method can recognize vibration feature and abnormal condition of cutting tool in high speed milling process of hardened steel fleetly and efficiently.


Author(s):  
Eisuke Hirota ◽  
Kazuhiko Kinoshita ◽  
Hideki Tode ◽  
Koso Murakami ◽  
Shinji Kikuchi ◽  
...  

2016 ◽  
Vol 836-837 ◽  
pp. 168-174 ◽  
Author(s):  
Ying Fei Ge ◽  
Hai Xiang Huan ◽  
Jiu Hua Xu

High-speed milling tests were performed on vol. (5%-8%) TiCp/TC4 composite in the speed range of 50-250 m/min using PCD tools to nvestigate the cutting temperature and the cutting forces. The results showed that radial depth of cut and cutting speed were the two significant influences that affected the cutting forces based on the Taguchi prediction. Increasing radial depth of cut and feed rate will increase the cutting force while increasing cutting speed will decrease the cutting force. Cutting force increased less than 5% when the reinforcement volume fraction in the composites increased from 0% to 8%. Radial depth of cut was the only significant influence factor on the cutting temperature. Cutting temperature increased with the increasing radial depth of cut, feed rate or cutting speed. The cutting temperature for the titanium composites was 40-90 °C higher than that for the TC4 matrix. However, the cutting temperature decreased by 4% when the reinforcement's volume fraction increased from 5% to 8%.


1990 ◽  
Vol 69 (5) ◽  
pp. 100-115
Author(s):  
Curtis A. Siller ◽  
Walter Debus

2016 ◽  
Vol 233 ◽  
pp. 29-43 ◽  
Author(s):  
Wu Shixiong ◽  
Ma Wei ◽  
Li Bin ◽  
Wang Chengyong

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