A New Spindle Current Regulation Algorithm for the CNC End Milling Process

2002 ◽  
Vol 19 (7) ◽  
pp. 473-481 ◽  
Author(s):  
M.-Y. Yang ◽  
T.-M. Lee ◽  
J.-G. Choi
Author(s):  
M. Kishanth ◽  
P. Rajkamal ◽  
D. Karthikeyan ◽  
K. Anand

In this paper CNC end milling process have been optimized in cutting force and surface roughness based on the three process parameters (i.e.) speed, feed rate and depth of cut. Since the end milling process is used for abrading the wear caused is very high, in order to reduce the wear caused by high cutting force and to decrease the surface roughness, the optimization is much needed for this process. Especially for materials like aluminium 7010, this kind of study is important for further improvement in machining process and also it will improve the stability of the machine.


2013 ◽  
Vol 773-774 ◽  
pp. 437-447
Author(s):  
Moola Mohan Reddy ◽  
Alexander Gorin ◽  
Abou Ei Hossein A. Khaled ◽  
D. Sujan

This research presents the performance of Aluminum nitride ceramic in end milling using using TiAlN and TiN coated carbide tool insert under dry machining. The surface roughness of the work piece and tool wear was analyzed in this. The design of experiments (DOE) approach using Response surface methodology was implemented to optimize the cutting parameters of a computer numerical control (CNC) end milling machine. The analysis of variance (ANOVA) was adapted to identify the most influential factors on the CNC end milling process. The mathematical predictive model developed for surface roughness and tool wear in terms of cutting speed, feed rate, and depth of cut. The cutting speed is found to be the most significant factor affecting the surface roughness of work piece and tool wear in end milling process.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
N. V. Dhandapani ◽  
V. S. Thangarasu ◽  
G. Sureshkannan

This research paper analyzes the effects of material properties on surface roughness, material removal rate, and tool wear on high speed CNC end milling process with various ferrous and nonferrous materials. The challenge of material specific decision on the process parameters of spindle speed, feed rate, depth of cut, coolant flow rate, cutting tool material, and type of coating for the cutting tool for required quality and quantity of production is addressed. Generally, decision made by the operator on floor is based on suggested values of the tool manufacturer or by trial and error method. This paper describes effect of various parameters on the surface roughness characteristics of the precision machining part. The prediction method suggested is based on various experimental analysis of parameters in different compositions of input conditions which would benefit the industry on standardization of high speed CNC end milling processes. The results show a basis for selection of parameters to get better results of surface roughness values as predicted by the case study results.


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