scholarly journals Accurate Strain Field Measurement During Strip Rolling by Exploiting Recurring Material Motion with Time-Integrated Digital Image Correlation

2021 ◽  
Author(s):  
J. P. M. Hoefnagels ◽  
K. van Dam ◽  
N. Vonk ◽  
L. Jacobs
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Deformation Zone ◽  
Rolling Force ◽  
Image Correlation ◽  
Strip Rolling ◽  
Strain Fields ◽  
Full Field ◽  
Integrated Digital Image Correlation ◽  
Image Pairs

Abstract Background 95% Of all metals and alloys are processed using strip rolling, explaining the great number of existing strip rolling optimization models. Yet, an accurate in-situ full-field experimental measurement method of the deformation, velocity and strain fields of the strip in the deformation zone is lacking. Objective Here, a novel time-Integrated Digital Image Correlation (t-IDIC) framework is proposed and validated that fully exploits the notion of continuous, recurring material motion during strip rolling. Methods High strain accuracy and robustness against unavoidable light reflections and missing speckles is achieved by simultaneously correlating many (e.g. 200) image pairs in a single optimization step, i.e. each image pair is correlated with the same average global displacement field but is multiplied by a unique velocity corrector to account for differences in material velocity between image pairs. Results Demonstration on two different strip rolling experiments revealed previously inaccessible subtle changes in the deformation and strain fields due to minor variations in pre-deformation, elastic recovery, and geometrical irregularities. The influence of the work roll force and entry/exit strip tension has been investigated for strip rolling with an industrial pilot mill, which revealed unexpected non-horizontal material feed. This asymmetry was reduced by increasing the entry strip tension and rolling force, resulting in a more symmetric strain distribution, while increased distance between the neutral and entry point was found for a larger rolling force. Conclusions The proposed t-IDIC method allows for robust and accurate characterization of the strip’s full-field behavior of the deformation zone during rolling, revealing novel insights in the material behavior.

scholarly journals Robust Filtering Options for Higher-Order Strain Fields Generated by Digital Image Correlation

2020 ◽  
Vol 1 (4) ◽  
pp. 174-192
Author(s):  
Nedaa Amraish ◽  
Andreas Reisinger ◽  
Dieter H. Pahr
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Tensile Tests ◽  
Image Correlation ◽  
Field Strain ◽  
Strain Fields ◽  
Full Field ◽  
Low Pass ◽  
Discrete Measurement ◽  
Mean Filtering

Digital image correlation (DIC) systems have been used in many engineering fields to obtain surface full-field strain distribution. However, noise affects the accuracy and precision of the measurements due to many factors. The aim of this study was to find out how different filtering options; namely, simple mean filtering, Gaussian mean filtering and Gaussian low-pass filtering (LPF), reduce noise while maintaining the full-field information based on constant, linear and quadratic strain fields. Investigations are done in two steps. First, linear and quadratic strain fields with and without noise are simulated and projected to discrete measurement points which build up strain window sizes consisting of 6×5, 12×11, and 26×17 points. Optimal filter sizes are computed for each filter strategy, strain field type, and strain windows size, with minimal impairment of the signal information. Second, these filter sizes are used to filter full-field strain distributions of steel samples under tensile tests by using an ARAMIS DIC system to show their practical applicability. Results for the first part show that for a typical 12×11 strain window, simple mean filtering achieves an error reduction of 66–69%, Gaussian mean filtering of 72–75%, and Gaussian LPF of 66–69%. If optimized filters are used for DIC measurements on steel samples, the total strain error can be reduced from initial 240−300 μstrain to 100–150 μstrain. In conclusion, the noise-floor of DIC signals is considerable and the preferable filters were a simple mean with s*¯ = 2, a Gaussian mean with σ*¯ = 1.7, and a Gaussian LPF with D0*¯ = 2.5 in the examined cases.

scholarly journals Experimental Characterization of the FRCM-Concrete Interface Bond Behavior Assisted by Digital Image Correlation

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1154
Author(s):  
Dario De Domenico ◽  
Antonino Quattrocchi ◽  
Damiano Alizzio ◽  
Roberto Montanini ◽  
Santi Urso ◽  
...  
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Mechanical Tests ◽  
Image Correlation ◽  
Front Face ◽  
Full Field ◽  
Bond Behavior ◽  
Externally Bonded ◽  
Strengthening Technique ◽  
Concrete Interface

Digital Image Correlation (DIC) provides measurements without disturbing the specimen, which is a major advantage over contact methods. Additionally, DIC techniques provide full-field maps of response quantities like strains and displacements, unlike traditional methods that are limited to a local investigation. In this work, an experimental application of DIC is presented to investigate a problem of relevant interest in the civil engineering field, namely the interface behavior between externally bonded fabric reinforced cementitious mortar (FRCM) sheets and concrete substrate. This represents a widespread strengthening technique of existing reinforced concrete structures, but its effectiveness is strongly related to the bond behavior between composite fabric and underlying concrete. To investigate this phenomenon, a set of notched concrete beams are realized, reinforced with FRCM sheets on the bottom face, subsequently cured in different environmental conditions (humidity and temperature) and finally tested up to failure under three-point bending. Mechanical tests are carried out vis-à-vis DIC measurements using two distinct cameras simultaneously, one focused on the concrete front face and another focused on the FRCM-concrete interface. This experimental setup makes it possible to interpret the mechanical behavior and failure mode of the specimens not only from a traditional macroscopic viewpoint but also under a local perspective concerning the evolution of the strain distribution at the FRCM-concrete interface obtained by DIC in the pre- and postcracking phase.

The Stress Intensity Factor of Opening Mode Determined by Digital Image Correlation

2011 ◽  
Vol 83 ◽  
pp. 54-59 ◽  
Author(s):  
Rui Zhang ◽  
Ling Feng He ◽  
Chang Rong Li
Keyword(s):  
Stress Intensity Factor ◽  
Stress Intensity ◽  
Digital Image Correlation ◽  
Intensity Factor ◽  
Digital Image ◽  
Correlation Method ◽  
Compact Tension ◽  
Image Correlation ◽  
Full Field ◽  
Opening Mode

Applications of the digital image correlation method (DIC) for the determination of the opening mode stress intensity factor (SIF) is investigated using an edge cracked aluminum plate in this paper. Standard compact tension test specimen was tested under tensile loading and the full-field displacement fields of the test sample were recorded using DIC. The SIF associated with unavoidable rigid-body displacement translation were calculated simultaneously from the experimental data by fitting the theoretical displacement field using the method of least-squares. Selection of displacement and convergence values is discussed. For validation, the SIF thus determined is compared with theoretical results, confirming the effectiveness and accuracy of the proposed technique. Therefore it reveals that the DIC is a practical and effective tool for full-field deformation and SIF measurement.

scholarly journals Novel Boundary Edge Detection for Accurate 3D Surface Profilometry Using Digital Image Correlation

2018 ◽  
Vol 8 (12) ◽  
pp. 2541 ◽  
Author(s):  
Liang-Chia Chen ◽  
Ching-Wen Liang
Keyword(s):  
Digital Image Correlation ◽  
Edge Detection ◽  
Digital Image ◽  
Optical Diffraction ◽  
Image Correlation ◽  
Detection Accuracy ◽  
Boundary Edge ◽  
Discontinuous Surface ◽  
Full Field ◽  
Surface Profilometry

Digital image correlation (DIC) has emerged as a popular full-field surface profiling technique for analyzing both in-plane and out-of-plane dynamic structures. However, conventional DIC-based surface 3D profilometry often yields erroneous contours along surface edges. Boundary edge detection remains one of the key issues in DIC because a discontinuous surface edge cannot be detected due to optical diffraction and height ambiguity. To resolve the ambiguity of edge measurement in optical surface profilometry, this study develops a novel edge detection approach that incorporates a new algorithm using both the boundary subset and corner subset for accurate edge reconstruction. A pre-calibrated gauge block and a circle target were reconstructed to prove the feasibility of the proposed approach. Experiments on industrial objects with various surface reflective characteristics were also conducted. The results showed that the developed method achieved a 15-fold improvement in detection accuracy, with measurement error controlled within 1%.

Sign in / Sign up

Export Citation Format

Share Document