scholarly journals Novel Boundary Edge Detection for Accurate 3D Surface Profilometry Using Digital Image Correlation

2018 ◽  
Vol 8 (12) ◽  
pp. 2541 ◽  
Author(s):  
Liang-Chia Chen ◽  
Ching-Wen Liang

Digital image correlation (DIC) has emerged as a popular full-field surface profiling technique for analyzing both in-plane and out-of-plane dynamic structures. However, conventional DIC-based surface 3D profilometry often yields erroneous contours along surface edges. Boundary edge detection remains one of the key issues in DIC because a discontinuous surface edge cannot be detected due to optical diffraction and height ambiguity. To resolve the ambiguity of edge measurement in optical surface profilometry, this study develops a novel edge detection approach that incorporates a new algorithm using both the boundary subset and corner subset for accurate edge reconstruction. A pre-calibrated gauge block and a circle target were reconstructed to prove the feasibility of the proposed approach. Experiments on industrial objects with various surface reflective characteristics were also conducted. The results showed that the developed method achieved a 15-fold improvement in detection accuracy, with measurement error controlled within 1%.

2017 ◽  
Vol 870 ◽  
pp. 295-302 ◽  
Author(s):  
Liang Chia Chen ◽  
Ching Wen Liang ◽  
Huan Yu Tseng ◽  
Shyh Tsong Lin

A novel 3-D edge detection methodology is developed to resolve the edge ambiguity problem encountered in 3-D optical surface profilometry employing digital image correlation (DIC). DIC has been surged as a full-field measurement technique for in-plane and out-of-plane dynamic mechanical structure analyses. However, up to date, one of the key issues in DIC is still remained in boundary edge detection since a surface edge is not detectable between two discrete neighboring height jumps due to optical diffraction. Generally, it is common to observe undesirable noisy measured data along surface edges in traditional DIC-based surface 3-D profilometry. To resolve this, a novel random speckle images processing method is established by proposing a new algorithm by employing the multiple symmetric partial template model to determine best edge location with accurate height reconstruction. A theoretical simulation on a pre-calibrated circle target was performed to verify the feasibility of the methodology. Some experiments on real industrial objects having various surface reflective characteristics were implemented to verify its capability on accurate detection of industrial objects having discrete surface edges. From its preliminary evaluation on measurement accuracy, it is found that the maximum measured error on critical dimension can be controlled within less than 6.0% of the overall measuring range while one standard deviation can be kept within less than 1.2%.


Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1154
Author(s):  
Dario De Domenico ◽  
Antonino Quattrocchi ◽  
Damiano Alizzio ◽  
Roberto Montanini ◽  
Santi Urso ◽  
...  

Digital Image Correlation (DIC) provides measurements without disturbing the specimen, which is a major advantage over contact methods. Additionally, DIC techniques provide full-field maps of response quantities like strains and displacements, unlike traditional methods that are limited to a local investigation. In this work, an experimental application of DIC is presented to investigate a problem of relevant interest in the civil engineering field, namely the interface behavior between externally bonded fabric reinforced cementitious mortar (FRCM) sheets and concrete substrate. This represents a widespread strengthening technique of existing reinforced concrete structures, but its effectiveness is strongly related to the bond behavior between composite fabric and underlying concrete. To investigate this phenomenon, a set of notched concrete beams are realized, reinforced with FRCM sheets on the bottom face, subsequently cured in different environmental conditions (humidity and temperature) and finally tested up to failure under three-point bending. Mechanical tests are carried out vis-à-vis DIC measurements using two distinct cameras simultaneously, one focused on the concrete front face and another focused on the FRCM-concrete interface. This experimental setup makes it possible to interpret the mechanical behavior and failure mode of the specimens not only from a traditional macroscopic viewpoint but also under a local perspective concerning the evolution of the strain distribution at the FRCM-concrete interface obtained by DIC in the pre- and postcracking phase.


2011 ◽  
Vol 83 ◽  
pp. 54-59 ◽  
Author(s):  
Rui Zhang ◽  
Ling Feng He ◽  
Chang Rong Li

Applications of the digital image correlation method (DIC) for the determination of the opening mode stress intensity factor (SIF) is investigated using an edge cracked aluminum plate in this paper. Standard compact tension test specimen was tested under tensile loading and the full-field displacement fields of the test sample were recorded using DIC. The SIF associated with unavoidable rigid-body displacement translation were calculated simultaneously from the experimental data by fitting the theoretical displacement field using the method of least-squares. Selection of displacement and convergence values is discussed. For validation, the SIF thus determined is compared with theoretical results, confirming the effectiveness and accuracy of the proposed technique. Therefore it reveals that the DIC is a practical and effective tool for full-field deformation and SIF measurement.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 625
Author(s):  
João Henriques ◽  
José Xavier ◽  
António Andrade-Campos

This work aims to determine the orthotropic linear elastic constitutive parameters of Pinus pinaster Ait. wood from a single uniaxial compressive experimental test, under quasi-static loading conditions, based on two different specimen configurations: (a) on-axis rectangular specimens oriented on the radial-tangential plane, (b) off-axis specimens with a grain angle of about 60(radial-tangential plane). Using digital image correlation (DIC), full-field displacement and strain maps are obtained and used to identify the four orthotropic elastic parameters using the finite element model updating (FEMU) technique. Based on the FE data, a synthetic image reconstruction approach is proposed by coupling the inverse identification method with synthetically deformed images, which are then processed by DIC and compared with the experimental results. The proposed methodology is first validated by employing a DIC-levelled FEA reference in the identification procedure. The impact of the DIC setting parameters on the identification results is systematically investigated. This influence appears to be stronger when the parameter is less sensitive to the experimental setup used. When using on-axis specimen configuration, three orthotropic parameters of Pinus pinaster (ER, ET and νRT) are correctly identified, while the shear modulus (GRT) is robustly identified when using off-axis specimen configuration.


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