scholarly journals Low Cycle Fatigue of an Ultrafine Grained AA5083 Aluminum Alloy Composite Produced by Cryomilling

Author(s):  
A. Contreras ◽  
R. G. Vogt ◽  
D. M. Oliveira ◽  
J. M. Schoenung ◽  
J. C. Gibeling

AbstractLow cycle fatigue (LCF) properties were investigated for a novel cryomilled AA5083 aluminum composite with duplex coarse and ultrafine grain sizes and reinforced with boron carbide particulates, referred to as trimodal material. Fully reversed cyclic tests were conducted under plastic strain control at plastic strain amplitudes from 0.15 to 0.6 pct using a constant plastic strain rate in a servo-hydraulic testing system. A nonlinear elastic modulus was used to calculate the elastic contribution to the measured total strain. The LCF performance of this trimodal material is compared to previous results for unreinforced AA5083 aluminum alloy with bimodal grain size (85/15 pct CM/UM) and its coarse-grained wrought counterpart, AA5083-H131. Stress response curves for the trimodal material revealed slow hardening until failure associated with the presence of particulate reinforcements. The very small asymmetry between tension and compression stresses reflects a lack of strain localization beyond the initial cycles. The trimodal and 85/15 pct CM/UM alloys have similar and superior low cycle fatigue strength compared to AA5083-H131. From the Coffin-Manson plot, the trimodal material has a shorter fatigue life than 85/15 pct CM/UM alloy and AA5083-H131 for high plastic strain amplitudes, but nearly identical life at low amplitudes. Microcracks were observed near the dominant crack on trimodal specimen surfaces at failure. Back-scattered images revealed that particulates altered the crack propagation direction; cracks nearly always propagated around particulates.

Author(s):  
Zhong Zhang ◽  
Xijia Wu

Abstract A general fatigue life equation is derived by modifying the Tanaka-Mura-Wu dislocation pile-up model for variable strain-amplitude fatigue processes, where the fatigue crack nucleation life is expressed in terms of the root mean square of plastic strain range. Low-cycle fatigue tests were conducted on an austenitic stainless steel. at 400°C and 600°C, the material exhibits continuously cyclic-hardening behaviour. The root mean square of plastic strain ranges is evaluated from the experimental data for each test condition at strain rates ranging from 0.0002/s to 0.02/s. The variable-amplitude Tanaka-Mura-Wu model is found to be in good agreement with the LCF data, which effectively proves Miner’s rule on the stored plastic strain energy basis.


Author(s):  
Iva´n C. Ca´bulo-Pe´rez ◽  
Juan P. Casas-Rodri´guez

The objective of this research is to study the damage behavior of bulk adhesive and single lap joint (SLJ) specimens during low cycle fatigue (LCF). Fatigue tests under constant stress amplitude were done and strain response was measured through cycles to failure using the bulk adhesive and SLJ data. A non linear damage model was used to fit experimental results. Identification of the damage parameters for bulk adhesive was obtained from the damage against accumulated plastic strain plot. It is shown that the plastic strain can be obtained from the constant stress test if the instantaneous elastic modulus, i.e. modulus affected by damage, is evaluated for each cycle. On the other hand, damage in SLJ was seen mainly in the adhesive for itself — no substrate failure — this fact is used to propose that fatigue response in the joint is due to continuum damage accumulation in the adhesive as the number of cycles increases. Damage behavior under compressive loads was not taken into account but good correlation of numerical and experimental data was obtained. It was found that damage evolution behaves in a non linear manner as the plastic deformation grows for each cycle: on fatigue onset an accelerated damage grow is observed, then a proportional evolution, and finally a rapid failure occurs; this characteristics were seen in both the SLJ and bulk adhesive specimen. So far, this research takes the damage model found in a standard adhesive specimen and assumes it is accurate enough to represent the damage behavior of the SLJ configuration.


2013 ◽  
Vol 721 ◽  
pp. 12-15 ◽  
Author(s):  
Xian Liang Sun ◽  
Ai Qin Tian ◽  
Wen Bin Chen ◽  
San San Ding ◽  
Shang Lei Yang

The fatigue fracture and the microstructure of Al5Zn2Mg high strength aluminum alloy were observed by OM, SEM and TEM, and the low cycle fatigue properties were tested and analyzed. The results of experimentation show that the low cycle fatigue life of Al5Zn2Mg high strength aluminum alloy is 9.28×104 cycle in R=0.1, f=8Hz, and σmax=0.75σb. The tensile strength is 444MPa. The fatigue fracture is composed of the initiation zone, the propagation zone, and the sudden fracture zone, which is characteristic of a mixed-type fatigue fracture. The fatigue crack initiates in the surface of Al5Zn2Mg aluminum alloy sample, while there is no fatigue striation in fatigue crack propagation zone. The η′(MgZn2) transitional strengthening phases are precipitated in Al5Zn2Mg aluminum alloy, and mostly distributed in grain boundary. The diameter of η′ strengthening phase is fine, about is 10nm. There is none precipitated zone in width nearby the grain boundary


Author(s):  
Zhong Zhang ◽  
Xijia Wu

Abstract A general fatigue life equation is derived by modifying the Tanaka-Mura-Wu dislocation pile-up model for variable strain-amplitude fatigue processes, where the fatigue crack nucleation life is expressed in terms of the root mean square of plastic strain range. Low-cycle fatigue tests were conducted on an austenitic stainless steel. At 400 ? and 600 ?, the material exhibits continuously cyclic-hardening behaviour. The root mean square of plastic strain ranges is evaluated from the experimental data for each test condition at strain rates ranging from 0.0002/s to 0.02/s. The variable-amplitude Tanaka-Mura-Wu model is found to be in good agreement with the LCF data, which effectively proves Miner's rule on the stored plastic strain energy basis.


2019 ◽  
Vol 1425 ◽  
pp. 012192
Author(s):  
Aleksandr Shuvalov ◽  
Alla Katanina ◽  
Oleg Kornev ◽  
Mikhail Kovalev

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