Damage in Adhesive Joints During Low Cycle Fatigue

Author(s):  
Iva´n C. Ca´bulo-Pe´rez ◽  
Juan P. Casas-Rodri´guez

The objective of this research is to study the damage behavior of bulk adhesive and single lap joint (SLJ) specimens during low cycle fatigue (LCF). Fatigue tests under constant stress amplitude were done and strain response was measured through cycles to failure using the bulk adhesive and SLJ data. A non linear damage model was used to fit experimental results. Identification of the damage parameters for bulk adhesive was obtained from the damage against accumulated plastic strain plot. It is shown that the plastic strain can be obtained from the constant stress test if the instantaneous elastic modulus, i.e. modulus affected by damage, is evaluated for each cycle. On the other hand, damage in SLJ was seen mainly in the adhesive for itself — no substrate failure — this fact is used to propose that fatigue response in the joint is due to continuum damage accumulation in the adhesive as the number of cycles increases. Damage behavior under compressive loads was not taken into account but good correlation of numerical and experimental data was obtained. It was found that damage evolution behaves in a non linear manner as the plastic deformation grows for each cycle: on fatigue onset an accelerated damage grow is observed, then a proportional evolution, and finally a rapid failure occurs; this characteristics were seen in both the SLJ and bulk adhesive specimen. So far, this research takes the damage model found in a standard adhesive specimen and assumes it is accurate enough to represent the damage behavior of the SLJ configuration.

1970 ◽  
Vol 92 (1) ◽  
pp. 35-51 ◽  
Author(s):  
J. Dubuc ◽  
J. R. Vanasse ◽  
A. Biron ◽  
A. Bazergui

A number of low-cycle fatigue tests has been carried out at room temperature on two materials commonly used in pressure vessel fabrication. For strain-controlled tests, the influence of different mean strains is studied; similarly, the effect of varying the mean stress is analyzed for stress-controlled tests. Relations involving elastic and plastic strain ranges, and the variations of strains or stresses during the fatigue tests are discussed.


Author(s):  
K. E. Horton ◽  
J. M. Hallander ◽  
D. D. Foley

This paper presents the results of low-cycle-fatigue tests wherein either thermal strain or mechanical strain was the independent variable. The materials investigated were primarily ferrous alloys for use in nuclear reactors. The analysis of results was based on plastic-strain-range measurements which could be made reproducibly in the 2 × 10−5 range. Graphs of plastic strain range versus cycles to failure were often found to be independent of large variations in temperature and cycle time. The results from thermal-fatigue and constant-temperature-fatigue tests were usually indistinguishable on these graphs, suggesting that identical metallurgical phenomena occurred in each type of test.


2014 ◽  
Vol 496-500 ◽  
pp. 561-566
Author(s):  
Qin Dong ◽  
Ping Yang ◽  
Jun Lin Deng ◽  
Hong Wang

A low-cycle fatigue damage model for stiffened plates has been derived based on the theory of damage mechanics. The fatigue damage variable equation of the stiffened plate under cyclic loading was introduced into the accumulative plastic strain equation. Then by means of integral transformation, the evolution equation of axial plastic strain was derived under low cyclic loading condition. The analysis results by the presented model compare well with those by the finite element method.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4070
Author(s):  
Andrea Karen Persons ◽  
John E. Ball ◽  
Charles Freeman ◽  
David M. Macias ◽  
Chartrisa LaShan Simpson ◽  
...  

Standards for the fatigue testing of wearable sensing technologies are lacking. The majority of published fatigue tests for wearable sensors are performed on proof-of-concept stretch sensors fabricated from a variety of materials. Due to their flexibility and stretchability, polymers are often used in the fabrication of wearable sensors. Other materials, including textiles, carbon nanotubes, graphene, and conductive metals or inks, may be used in conjunction with polymers to fabricate wearable sensors. Depending on the combination of the materials used, the fatigue behaviors of wearable sensors can vary. Additionally, fatigue testing methodologies for the sensors also vary, with most tests focusing only on the low-cycle fatigue (LCF) regime, and few sensors are cycled until failure or runout are achieved. Fatigue life predictions of wearable sensors are also lacking. These issues make direct comparisons of wearable sensors difficult. To facilitate direct comparisons of wearable sensors and to move proof-of-concept sensors from “bench to bedside,” fatigue testing standards should be established. Further, both high-cycle fatigue (HCF) and failure data are needed to determine the appropriateness in the use, modification, development, and validation of fatigue life prediction models and to further the understanding of how cracks initiate and propagate in wearable sensing technologies.


2021 ◽  
pp. 096739112098570
Author(s):  
Mohammad Azadi ◽  
Mohsen Alizadeh ◽  
Seyed Mohammad Jafari ◽  
Amin Farrokhabadi

In the present article, acoustic emission signals were utilized to predict the damage in polymer matrix composites, reinforced by carbon fibers, in the low-cycle fatigue regime. Displacement-controlled fatigue tests were performed on open-hole samples, under different conditions, at various displacement amplitudes of 5.5, 6.0, 6.5 and 7.0 mm and also under various displacement rates of 25, 50, 100 and 200 mm/min. After acquiring acoustic emission signals during cycles, two characteristic parameters were used, including the energy and the cumulative energy. Obtained results implied that the energy parameter of acoustic emission signals could be used only for the macroscopic damage, occurring at more than 65% of normalized fatigue cycles under different test conditions. However, the cumulative energy could properly predict both microscopic and macroscopic defects, at least two failure types, including matrix cracking at first cycles and the fiber breakage at last cycles. Besides, scanning electron microscopy images proved initially such claims under all loading conditions.


Author(s):  
Francis R. Phillips ◽  
Daniel Martin ◽  
Dimitris C. Lagoudas ◽  
Robert W. Wheeler

Shape memory alloys (SMAs) are unique materials capable of undergoing a thermo-mechanically induced, reversible, crystallographic phase transformation. As SMAs are utilized across a variety of applications, it is necessary to understand the internal changes that occur throughout the lifetime of SMA components. One of the key limitations to the lifetime of a SMA component is the response of SMAs to fatigue. SMAs are subject to two kinds of fatigue, namely structural fatigue due to cyclic mechanical loading which is similar to high cycle fatigue, and functional fatigue due to cyclic phase transformation which typical is limited to the low cycle fatigue regime. In cases where functional fatigue is due to thermally induced phase transformation in contrast to being mechanically induced, this form of fatigue can be further defined as actuation fatigue. Utilizing X-ray computed microtomography, it is shown that during actuation fatigue, internal damage such as cracks or voids, evolves in a non-linear manner. A function is generated to capture this non-linear internal damage evolution and introduced into a SMA constitutive model. Finally, it is shown how the modified SMA constitutive model responds and the ability of the model to predict actuation fatigue lifetime is demonstrated.


2006 ◽  
Vol 514-516 ◽  
pp. 804-809
Author(s):  
S. Gao ◽  
Ewald Werner

The forging die material, a high strength steel designated W513 is considered in this paper. A fatigue damage model, based on thermodynamics and continuum damage mechanics, is constructed in which both the previous damage and the loading sequence are considered. The unknown material parameters in the model are identified from low cycle fatigue tests. Damage evolution under multi-level fatigue loading is investigated. The results show that the fatigue life is closely related to the loading sequence. The fatigue life of the materials with low fatigue loading first followed by high fatigue loading is longer than that for the reversed loading sequence.


Author(s):  
Zhong Zhang ◽  
Xijia Wu

Abstract A general fatigue life equation is derived by modifying the Tanaka-Mura-Wu dislocation pile-up model for variable strain-amplitude fatigue processes, where the fatigue crack nucleation life is expressed in terms of the root mean square of plastic strain range. Low-cycle fatigue tests were conducted on an austenitic stainless steel. at 400°C and 600°C, the material exhibits continuously cyclic-hardening behaviour. The root mean square of plastic strain ranges is evaluated from the experimental data for each test condition at strain rates ranging from 0.0002/s to 0.02/s. The variable-amplitude Tanaka-Mura-Wu model is found to be in good agreement with the LCF data, which effectively proves Miner’s rule on the stored plastic strain energy basis.


Sign in / Sign up

Export Citation Format

Share Document