Hot Roll Bonding of Aluminum to Twin-Roll Cast (TRC) Magnesium and Its Subsequent Deformation Behavior

2018 ◽  
Vol 27 (10) ◽  
pp. 5069-5078
Author(s):  
H. Saleh ◽  
M. Schmidtchen ◽  
R. Kawalla
Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1020 ◽  
Author(s):  
Kristina Kittner ◽  
Madlen Ullmann ◽  
Thorsten Henseler ◽  
Rudolf Kawalla ◽  
Ulrich Prahl

In the present work, the microstructure, texture, mechanical properties as well as hot deformation behavior of a Mg-2Zn-1Al-0.3Ca sheet manufactured by twin roll casting were investigated. The twin roll cast state reveals a dendritic microstructure with intermetallic compounds predominantly located in the interdendritic areas. The twin roll cast samples were annealed at 420 °C for 2 h followed by plane strain compression tests in order to study the hardening and softening behavior. Annealing treatment leads to the formation of a grain structure, consisting of equiaxed grains with an average diameter of approximately 19 µm. The twin roll cast state reveals a typical basal texture and the annealed state shows a weakened texture, by spreading basal poles along the transverse direction. The twin roll cast Mg-2Zn-1Al-0.3Ca alloy offers a good ultimate tensile strength of 240 MPa. The course of the flow curves indicate that dynamic recrystallization occurs during hot deformation. For the validity range from 250 °C to 450 °C as well as equivalent logarithmic strain rates from 0.01 s−1 to 10 s−1 calculated model coefficients are shown. The average activation energy for plastic flow of the twin roll cast and annealed Mg-2Zn-1Al-0.3Ca alloy amounts to 180.5 kJ/mol. The processing map reveals one domain with flow instability at temperatures above 370 °C and strain rates ranging from 3 s−1 to 10 s−1. Under these forming conditions, intergranular cracks arose and grew along the grain boundaries.


2015 ◽  
pp. 273-276
Author(s):  
Patrik Dobroň ◽  
Daria Drozdenko ◽  
Jan Bohlen ◽  
Dietmar Letzig ◽  
František Chmelík

2009 ◽  
Vol 61 (2) ◽  
pp. 223-226 ◽  
Author(s):  
S.S. Park ◽  
G.T. Bae ◽  
D.H. Kang ◽  
B.S. You ◽  
Nack J. Kim

2013 ◽  
Vol 765 ◽  
pp. 403-407 ◽  
Author(s):  
Friederike Schwarz ◽  
Katja Lange ◽  
Lutz Krüger ◽  
Rudolf Kawalla ◽  
Stephan Reichelt

In this work the influence of accumulative roll bonding (ARB) process on the microstructure and the mechanical characteristic is investigated. Therefore, AZ31 magnesium sheets were successfully deformed through ARB for a maximum of three passes. Twin roll cast sheets and twin roll cast sheets with subsequent heat treatment (480 °C, 1 h) were used as initial materials. After one ARB pass, the highest microstructure changes were measured. Electron backscattered diffraction (EBSD) reveals a bimodal microstructure with an average grain size of ~1µm. In comparison to the initial material a strong basal texture was measured. The significant refinement of grain size after severe plastic deformation cause an increase of tensile and compressive strength, e.g. rising yield stress and ultimate tensile strength of 42% and 15%, respectively. However, the maximum formability remains nearly at the same level. Further ARB passes do not improve the mechanical characteristics further.


2004 ◽  
Vol 378 (1-2) ◽  
pp. 322-325 ◽  
Author(s):  
M. Karlı́k ◽  
P. Homola ◽  
M. Slámová

2007 ◽  
Vol 56 (5) ◽  
pp. 393-395 ◽  
Author(s):  
S.X. Song ◽  
J.A. Horton ◽  
N.J. Kim ◽  
T.G. Nieh

2006 ◽  
Vol 503-504 ◽  
pp. 281-286 ◽  
Author(s):  
Petr Homola ◽  
Margarita Slámová ◽  
Miroslav Karlík ◽  
Jakub Čížek ◽  
Ivan Procházka

Accumulative Roll Bonding (ARB) does not require any special equipment and enables the production of large amounts of ultra-fine grained (UFG) materials. Grain refinement is thermally stable in materials with finely dispersed particles such as twin-roll cast (TRC) aluminium alloy sheets, favourable materials for manufacturing UFG sheets. The results of a study of the effect of ARB temperature on bonding quality, structure and properties of TRC AA8006 sheet are presented. Examinations by light and transmission electron microscopy, positron annihilation spectroscopy (PAS), hardness and tensile tests were used in the study. After two cycles at 200°C, mean grain size of 0.4 - 0.8 μm is achieved, but areas with extremely fine grains of 0.1 to 0.3 μm in diameter are also observed. Hardness increases significantly after two cycles and it rises a little in subsequent cycles. Processing at higher temperatures (up to 350°C) results in better bonding but it produces smaller increase in hardness. Significant increase of dislocation density is observed by PAS after the first cycle at 250°C but it does not continue during subsequent cycles. Partial recrystallization occurs in samples processed at temperatures above 250°C explaining the smaller increase in hardness. Softening level depends on both ARB temperature and number of cycles. The thermal stability of refined structures produced by ARB at 250°C is better than these formed at higher temperatures.


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