Numerical simulation on flow and heat transfer at shell-side of flat-tube heat exchangers

2010 ◽  
Vol 15 (5) ◽  
pp. 427-432 ◽  
Author(s):  
Xia Yang ◽  
Jie Zhang ◽  
Jiuyang Yu ◽  
Yanyang Wu ◽  
Yan Luo ◽  
...  
Author(s):  
Jiuyang Yu ◽  
Wenwu Xia ◽  
Xingkui Feng

A three dimensional numerical simulation study has been carried out to predict air flow and temperature distribution in flat-tube heat exchangers. Due to the symmetry in geometrical construction, a section of heat exchanger has been considered for CFD analysis by using PHOENICS software. The k-ε turbulence model has been used to solve the transport equations for turbulent flow energy and the dissipation rate. In order to check the validity of the computational modeling, the results were compared with the measured flow parameters such as pressure and velocity distribution. It is found that both the heat transfer coefficient and the pressure drop for the shell-side are in good arrangement with experimental results. Comparing with circular-tube heat exchangers, the simulation result shows that the pressure drop of flat-tube heat exchangers decreases 12%∼20%, and the coefficient of integral performance Nu/ζ0.29 has an increment, which is between 22%∼34%.


2018 ◽  
Vol 225 ◽  
pp. 05019
Author(s):  
A.Y. Adam ◽  
A.N. Oumer ◽  
Azri Alias ◽  
M. Ishak ◽  
R. Mamat ◽  
...  

Flat tubes heat exchangers are commonly used in many industrial applications as a consequence of the distinctive geometrical characteristics of the flat tube compared with round tube. This paper aims to investigate the flow and heat transfer characteristics of laminar cross-flow forced convection in compact fin-and-flat tube heat exchangers. The experiment was performed to explore the influence of the tube inclination angle on the thermal hydraulic performance of the flat tube heat exchanger. Four flat tubes arranged in two aligned rows having the same longitudinal and transverse pitches have been examined in the range of Reynolds number between 1768.27 and 2259.46. A constant heat flux of 4169.63 W/m2 was applied at the inner surface of each flat tube. On the other hand, the numerical simulation is solved by ANSYS FLUENT for a two dimensional model with unstructured mesh and the results are compared against the experimental results. The numerical simulation results indicate that the average Nusselt number increased by 78.24 % for Reynolds number 1768.27. Besides that, for Reynolds number 1964.75 and 2259.46 the Nusselt numbers were increased by 75.89 % and 54.49%, respectively, compared to experimental results. Moreover, the pressure drop is increased 25 % and 83.38 % for both experimental and numerical simulation with respect to three Reynolds number. It was found that, the tube with 30° degree provides the higher heat transfer with Reynolds number 2259.46. This study could assist engineers in decisions regarding the application of compact fin-and-tube heat exchangers in the automotive field.


Author(s):  
Yaping Chen ◽  
Cong Dong ◽  
Jiafeng Wu

The flow and heat transfer performances of three trisection helical baffle heat exchangers with different baffle shapes and assembly configurations, and a continuous helical baffle scheme with approximate spiral pitch were numerically simulated. The four schemes are two trisection helical baffle schemes of baffle incline angle of 20° with a circumferential overlap baffle scheme (20°TCO) and a end-to-end helical baffle scheme (20°TEE), a trisection mid-overlap helical baffle scheme with baffle incline angle of 36.2° (36.2°TMO), and a continuous helical baffle scheme with baffle helix angle of 16.8° (18.4°CH). The pressure or velocity nephograms with superimposed velocity vectors for meridian slice M1, transverse slices f and f1, and unfolded concentric hexagonal slices H2 and H3 are presented. The Dean vortex secondary flow field, which is one of the key mechanisms of enhancing heat transfer in heat exchangers, is clearly depicted showing a single vortex is formed in each baffle pitch cycle. The leakage patterns are demonstrated clearly on the unfolded concentric hexagonal slices. The results show that the 20°TCO and 18.4°CH schemes rank the first and second in shell-side heat transfer coefficient and comprehensive indexes ho/Δpo and ho/Δpo1/3. The 20°TEE scheme without circumferential overlap is considerably inferior to the 20°TCO scheme. The 36.2°TMO scheme is the worst in both shell-side heat transfer coefficient and comprehensive index ho/Δpo1/3.


2012 ◽  
Vol 201-202 ◽  
pp. 107-110
Author(s):  
Xing Cao ◽  
Wen Jing Du ◽  
Lin Cheng

Numerical simulation of shell-and-tube heat exchangers with novel helical baffles was carried out by using commercial codes to study shell-side flow and heat transfer characteristics. The results show that compared with shell-and-tube heat exchangers with conventional helical baffles, the ones with novel helical baffles can efficiently reduce the leakage from triangle zone so that the distributions of both the velocity field and heat transfer on tubes are more uniform. The comparison of comprehensive performance which is evaluated by heat transfer coefficient per unit pressure drop between conventional helical baffles and novel ones indicates that the latter performs better.


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