Development of an Oxidation Method for Prior Austenite Grain Boundary Revelation

2018 ◽  
Vol 7 (5) ◽  
pp. 533-541
Author(s):  
Geraldo Faria ◽  
Rogério Cardoso ◽  
Paulo Moreira

The cavitational mode of failure of prior austenite grain boundaries in bainitic creep-resisting low alloy steels is now well established as a principal factor in the high incidence of cracking problems which has developed on modern power plant in recent years. The microstructural features dominating the cavitation process at the reheat temperature in a ½CMV bainitic steel of high classical residual level have been determined. The prior austenite grain boundaries become zones of comparative weakness ca . 1 pm thick at 700 °C and are incapable of sustaining significant shear loads. Deformation is therefore initiated by a relaxation of load, through a process of prior austenite grain boundary zone shear, from inclined to transverse boundaries such that a concentration of normal stress develops across the latter. The overall deformation is thereafter determined by cavitation of the transverse boundary zones, the necessary inclined boundary displacements being accommodated by further grain boundary zone shear. Transverse boundary cavitation is shown to be an essentially time-independent process of localized ductile microvoid coalescence resulting from the plastic deformation of the boundary zone.


A previous study of reheat cracking in a CrMoV steel (Ducol W-30), in which the fracture toughness of the coarse grain size region of the h.a.z. was measured as a function of temperature, revealed a large decrease in toughness at 600 °C accompanied by prior austenite grain boundary (p.a.g.b.) fracture (Ritter & McPherson 1974). This severe embrittlement was eliminated if the steel was heated to 680 °C before testing at 600 °C suggesting that the effect may have been associated with a p.a.g.b. segregation effect. This hypothesis has been examined by comparing the degree of embrittlement at 600 °C of specimens with stimulated h.a.z. microstructures prepared from laboratory heats, with the same alloying element composition as the commercial steel used previously, but doped with the trace elements, S, P, As, Sb, Sn, Gu, A1 and B, singly or in various combinations.


Author(s):  
Jeong Tae Kim ◽  
Byung Hoon Kim ◽  
Byeong Ook Kong ◽  
Dong Jin Kim

The characteristics of temper embrittlement and carbides precipitated in 2.25Cr-1Mo and 2.25Cr-1Mo-V steels which were aged up to 50,000h at 454∼515°C were investigated. The temper embrittlement susceptibility was evaluated as the shift of 54 Joule transition temperature (vTr54) and 50% fracture appearance transition temperature (FATT50) by the Charpy v-notch impact tests. The shift of vTr54 and FATT50 in the 2.25Cr-1Mo steel rapidly increased with the aging time up to 10,000h and then slowly saturated. Peak ΔvTr54 and ΔFATT50 in the 2.25Cr-1Mo-V steel were obtained up to 30,000h aging at 454°C. The distribution of phosphorus in the 2.25Cr-1Mo-V steel and 2.25Cr-1Mo steel after aging treatment was different. Phosphorus in the conventional 2.25Cr-1Mo steel was mainly observed at the prior austenite grain boundary, however, phosphorus in the 2.25Cr-1Mo-V steel was observed at the prior austenite grain boundary and the interfaces between carbide and matrix. The type and composition of carbides were changed to the stable Mo-rich ones, the carbide of M6C type was manifestly precipitated in both steels, and the new type of M4C3 carbides in the 2.25Cr-1Mo-V steel were finely distributed within grain and the atomic ratio of M4C3 was changed from (Fe0.08Cr0.21Mo2.61V1.10)C3 in the PWHT state to (Fe0.22Cr0.20Mo2.78V0.80)C3 with aging.


2010 ◽  
Vol 638-642 ◽  
pp. 3424-3429 ◽  
Author(s):  
Nobuo Nakada ◽  
Toshihiro Tsuchiyama ◽  
Setsuo Takaki ◽  
Naoki Miyano

The temperature dependence of austenite nucleation behavior within lath martensitic structure was investigated in an ultralow carbon 13%Cr-6%Ni martensitic stainless steel partially reversed at (austenite + ferrite) two phase region. The shape and nucleation site of the reversed austenite grains were varied depending on the reversion temperature; fine acicular austenite grains frequently formed along the lath boundaries at a temperature lower than 915 K, while the granular ones tended to nucleate mainly on the prior austenite grain boundaries at a higher temperature. In order to explain the temperature dependence of nucleation site transition, the difference in energetics of austenite nucleation between the lath boundary and the prior austenite grain boundary was discussed on the basis of the classical nucleation theory and FEM analysis. The calculation of the changes in interfacial energy and elastic strain for austenite nucleation suggested that the lath boundary acts as more preferential nucleation sites for austenite rather than the prior austenite grain boundary to reduce the increment of elastic strain when the reversion temperature is low.


2007 ◽  
Vol 539-543 ◽  
pp. 3000-3005 ◽  
Author(s):  
Kota Sawada ◽  
Hideaki Kushima ◽  
Kazuhiro Kimura

The precipitation site, main metallic composition and number density of Z phase have been investigated in T91 in order to clarify the influence of Z phase formation on recovery of martensitic structure and creep strength degradation. The Z phase particles were mainly present around prior austenite grain boundaries and/or packet boundaries in the steels crept at 550oC and 600oC. The Z phase particles were found in specimens crept at 550oC to 650oC. There was no indication of Z phase formation up to about 62475.0 h at 500oC and 14106.5 h at 700oC. The Nb content of Z phase observed at 550oC was lower than that at 600oC. The number density of Z phase measured at 550oC was lower that that at 600oC, indicating that the preferential recovery of martensitic lath structure around prior austenite grain boundary is not remarkable at 550oC in contrast with 600oC.


2006 ◽  
Vol 118 ◽  
pp. 469-474 ◽  
Author(s):  
Min Saeng Kim ◽  
Yoon Uk Heo ◽  
Hu Chul Lee

The strengthening and grain boundary embrittlement in an age hardenable Fe-20.4Ni-2.8Ti ternary alloy were investigated. The Vickers hardness and tensile properties were evaluated using a Vickers hardness and tensile tester and the precipitation behavior during aging treatment was observed by transmission electron microscopy (TEM). The fracture surface was observed using low voltage field emission scanning electron microscopy (FE-SEM). The alloy showed typical aging hardening curves with a single aging peak near 640 HV, but was found to undergo severe grain boundary embrittlement from the initial stages of aging treatment. Many fine particles were observed at the grain boundary fracture surface. These particles were identified as η-Ni3Ti precipitates nucleated at the prior austenite grain boundaries. When the aging time was extended, austenite nucleated at the interface of the matrix and η-Ni3Ti precipitate. With the formation of the austenite, the tensile ductility was recovered. It was concluded that the precipitation of the η-Ni3Ti intermetallic particles at the prior austenite grain boundaries and formation of the austenite are the main causes of embrittlement and subsequent de-embrittlement in aging of this alloy.


Author(s):  
R. Padmanabhan ◽  
W. E. Wood

One reason proposed for the improvement of plane strain fracture toughness (at similar yield strength levels) of UHSLA steels, austenitized at 1473°K, rather than the conventional 1143°K, is the elimination of non-martensitic phases, at prior austenite grain boundaries. However, contrary to expectations, optical microscopy results from early investigations suggested the existence of bainite at prior austenite grain boundaries in both 4340 and 300M steels when oil quenched from 1473°K and tempered at 180°C or 280°C (but not when quenched from 1143°K). The purpose of the present investigation was to identify through TEM the nature of grain boundary nucleated phase in 300M steel and to observe whether it is absent in the 1143°K heat treatment as reported earlier. A blocky grain boundary phase, resembling lower bainite was observed readily by SEM analysis of etched metallography samples (Fig. 1 a and b). This phase was studied further through TEM and the results are presented in Figs. 2 and 3 for the 1143°K and the 1473°K austenitized specimens respectively.


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