Robotic concrete surface finishing: a moldless approach to creating thermally tuned surface geometry for architectural building components using Profile-3D-Printing

2018 ◽  
Vol 2 (1-4) ◽  
pp. 53-65 ◽  
Author(s):  
Joshua Bard ◽  
Dana Cupkova ◽  
Newell Washburn ◽  
Garth Zeglin
2021 ◽  
Vol 1027 ◽  
pp. 136-140
Author(s):  
Sze Yi Mak ◽  
Kwong Leong Tam ◽  
Ching Hang Bob Yung ◽  
Wing Fung Edmond Yau

Metal additive manufacturing has found broad applications in diverse disciplines. Post processing to homogenize and improve surface finishing remains a critical challenge to additive manufacturing. We propose a novel one-stop solution of adopting hybrid metal 3D printing to streamlining the additive manufacturing workflow as well as to improve surface roughness quality of selective interior surface of the printed parts. This work has great potential in medical and aerospace industries where complicated and high-precision additive manufacturing is anticipated.


2018 ◽  
Vol 119 (3) ◽  
pp. 862-876 ◽  
Author(s):  
Chelsea Tymms ◽  
Denis Zorin ◽  
Esther P. Gardner

Surface roughness is one of the most important qualities in haptic perception. Roughness is a major identifier for judgments of material composition, comfort, and friction and is tied closely to manual dexterity. Some attention has been given to the study of roughness perception in the past, but it has typically focused on noncontrollable natural materials or on a narrow range of artificial materials. The advent of high-resolution three-dimensional (3D) printing technology provides the ability to fabricate arbitrary 3D textures with precise surface geometry to be used in tactile studies. We used parametric modeling and 3D printing to manufacture a set of textured plates with defined element spacing, shape, and arrangement. Using active touch and two-alternative forced-choice protocols, we investigated the contributions of these surface parameters to roughness perception in human subjects. Results indicate that large spatial periods produce higher estimations of roughness (with Weber fraction = 0.19), small texture elements are perceived as rougher than large texture elements of the same wavelength, perceptual differences exist between textures with the same spacing but different arrangements, and roughness equivalencies exist between textures differing along different parameters. We posit that papillary ridges serve as tactile processing units, and neural ensembles encode the spatial profiles of the texture contact area to produce roughness estimates. The stimuli and the manufacturing process may be used in further studies of tactile roughness perception and in related neurophysiological applications. NEW & NOTEWORTHY Surface roughness is an integral quality of texture perception. We manufactured textures using high-resolution 3D printing, which allows precise specification of the surface spatial topography. In human psychophysical experiments we investigated the contributions of specific surface parameters to roughness perception. We found that textures with large spatial periods, small texture elements, and irregular, isotropic arrangements elicit the highest estimations of roughness. We propose that roughness correlates inversely with the total contacted surface area.


2014 ◽  
Vol 93 ◽  
pp. 430-450 ◽  
Author(s):  
Giovanni Cesaretti ◽  
Enrico Dini ◽  
Xavier De Kestelier ◽  
Valentina Colla ◽  
Laurent Pambaguian

2016 ◽  
Vol 862 ◽  
pp. 192-199
Author(s):  
Petr Keller

The article deals with finishing parts manufactured by means of PolyJet 3D Printing additive technology using Objet500 Connex made of polymers with trade names "Vero White Plus" and "Digital ABS". A turning technology on a CNC turning lathe was used for finishing the surface of the parts. The goal of this article is to find optimal cutting conditions for finishing operations by turning of these materials with regard to the best surface quality possible even during interrupted cutting.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 471
Author(s):  
Ghenwa El Chawich ◽  
Joelle El Hayek ◽  
Vincent Rouessac ◽  
Didier Cot ◽  
Bertrand Rebière ◽  
...  

Additive manufacturing of Polymer-Derived Ceramics (PDCs) is regarded as a disruptive fabrication process that includes several technologies such as light curing and ink writing. However, 3D printing based on material extrusion is still not fully explored. Here, an indirect 3D printing approach combining Fused Deposition Modeling (FDM) and replica process is demonstrated as a simple and low-cost approach to deliver complex near-net-shaped cellular Si-based non-oxide ceramic architectures while preserving the structure. 3D-Printed honeycomb polylactic acid (PLA) lattices were dip-coated with two preceramic polymers (polyvinylsilazane and allylhydridopolycarbosilane) and then converted by pyrolysis respectively into SiCN and SiC ceramics. All the steps of the process (printing resolution and surface finishing, cross-linking, dip-coating, drying and pyrolysis) were optimized and controlled. Despite some internal and surface defects observed by topography, 3D-printed materials exhibited a retention of the highly porous honeycomb shape after pyrolysis. Weight loss, volume shrinkage, roughness and microstructural evolution with high annealing temperatures are discussed. Our results show that the sacrificial mold-assisted 3D printing is a suitable rapid approach for producing customizable lightweight highly stable Si-based 3D non-oxide ceramics.


2021 ◽  
Author(s):  
László Gáspár ◽  
Zsolt Bencze

The growing demand of society requires that engineers should concentrate more and more on recycling of broken road materials and various by-products in order to ensure environmental sustainability for future generations. Concrete technology has evolved to such an extent that it has become an important role in waste/secondary material management by now. There are several benefits of using glass waste in concrete mixtures. The experi-ments carried out at the Hungarian firm Ferrobeton Ltd. concentrated on exploring the possibility of using glass waste in the cement concrete recipe of vehicle restraint systems in order to release reflection in its material and thereby to increase road safety. In the concrete recipe, the maximization of both usability and reflectivity were aimed to. However, it was also necessary to make sure that the resistance to mechanical and environmental loads could not be worse than in the case of reference (basic) mixture recipe. The quality and type of concrete surface finishing is a financial and also lifetime design issue. The surface treatment method actually applied basically influence the light properties (gleam, reflectivity) of concrete surface as a significant traffic safety parameter.


Nature ◽  
2013 ◽  
Vol 494 (7436) ◽  
pp. 174-174 ◽  
Author(s):  
Michael Pawlyn
Keyword(s):  

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