scholarly journals In-situ interstitial alloying during laser powder bed fusion of AISI 316 for superior corrosion resistance

2021 ◽  
Vol 1 ◽  
pp. 100006
Author(s):  
Emilie Hørdum Valente ◽  
Venkata Karthik Nadimpalli ◽  
Thomas L. Christiansen ◽  
David Bue Pedersen ◽  
Marcel A.J. Somers
Keyword(s):  
Corrosion Resistance ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Aisi 316 ◽  
Superior Corrosion Resistance

On the use of spatter signature for in-situ monitoring of Laser Powder Bed Fusion

2017 ◽  
Vol 16 ◽  
pp. 35-48 ◽  
Author(s):  
Giulia Repossini ◽  
Vittorio Laguzza ◽  
Marco Grasso ◽  
Bianca Maria Colosimo
Keyword(s):  
In Situ Monitoring ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed

Titanium Alloys Manufactured by In Situ Alloying During Laser Powder Bed Fusion

JOM ◽  
2017 ◽  
Vol 69 (12) ◽  
pp. 2725-2730 ◽  
Author(s):  
I. Yadroitsev ◽  
P. Krakhmalev ◽  
I. Yadroitsava
Keyword(s):  
Titanium Alloys ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed

scholarly journals In Situ Analysis of Laser Powder Bed Fusion Using Simultaneous High-Speed Infrared and X-ray Imaging

JOM ◽  
2020 ◽  
Vol 73 (1) ◽  
pp. 201-211 ◽  
Author(s):  
Benjamin Gould ◽  
Sarah Wolff ◽  
Niranjan Parab ◽  
Cang Zhao ◽  
Maria Cinta Lorenzo-Martin ◽  
...  
Keyword(s):  
High Speed ◽  
In Situ Analysis ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
X Ray ◽  
X Ray Imaging

In-Situ Monitoring of Laser Powder Bed Fusion Process Anomalies via a Comprehensive Analysis of Off-Axis Camera Data

2020 ◽  
Author(s):  
Chaitanya Krishna Prasad Vallabh ◽  
Yubo Xiong ◽  
Xiayun Zhao
Keyword(s):  
Real Time ◽  
Network Architecture ◽  
Video Data ◽  
In Situ Monitoring ◽  
Process Efficiency ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Monitoring Method ◽  
Powder Bed

Abstract In-situ monitoring of a Laser Powder-Bed Fusion (LPBF) additive manufacturing process is crucial in enhancing the process efficiency and ensuring the built part integrity. In this work, we present an in-situ monitoring method using an off-axis camera for monitoring layer-wise process anomalies. The in-situ monitoring is performed with a spatial resolution of 512 × 512 pixels, with each pixel representing 250 × 250 μm and a relatively high data acquisition rate of 500 Hz. An experimental study is conducted by using the developed in-situ off-axis method for monitoring the build process for a standard tensile bar. Real-time video data is acquired for each printed layer. Data analytics methods are developed to identify layer-wise anomalies, observe powder bed characteristics, reconstruct 3D part structure, and track the spatter dynamics. A deep neural network architecture is trained using the acquired layer-wise images and tested by images embedded with artificial anomalies. The real-time video data is also used to perform a preliminary spatter analysis along the laser scan path. The developed methodology is aimed to extract as much information as possible from a single set of camera video data. It will provide the AM community with an efficient and capable process monitoring tool for process control and quality assurance while using LPBF to produce high-standard components in industrial (such as, aerospace and biomedical industries) applications.

A high strength and low modulus metastable β Ti-12Mo-6Zr-2Fe alloy fabricated by laser powder bed fusion in-situ alloying

2020 ◽  
pp. 101708
Author(s):  
Ranxi Duan ◽  
Sheng Li ◽  
Biao Cai ◽  
Weiwei Zhu ◽  
Fuzeng Ren ◽  
...  
Keyword(s):  
High Strength ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Low Modulus

scholarly journals In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1067 ◽  
Author(s):  
Florian Huber ◽  
Thomas Papke ◽  
Christian Scheitler ◽  
Lukas Hanrieder ◽  
Marion Merklein ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Homogeneous Element ◽  
Alloy Formation ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Β Phase ◽  
Stabilizing Effect

The aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting microstructure was analyzed by metallographic methods, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD). The mechanical properties were characterized by compression tests, both prior to and after heat-treating. Energy dispersive X-ray spectroscopy showed a homogeneous element distribution, proving the feasibility of in situ alloying by LPBF. Due to the β-phase-stabilizing effect of V and Fe added to Ti-6Al-4V, instead of an α’-martensitic microstructure, an α/β-microstructure containing at least 63.8% β-phase develops. Depending on the post L-PBF heat-treatment, either an increased upsetting at failure (33.9%) compared to unmodified Ti-6Al-4V (28.8%), or an exceptional high compressive yield strength (1857 ± 35 MPa compared to 1100 MPa) were measured. The hardness of the in situ alloyed material ranges from 336 ± 7 HV0.5, in as-built condition, to 543 ± 13 HV0.5 after precipitation-hardening. Hence, the range of achievable mechanical properties in dependence of the post-L-PBF heat-treatment can be significantly expanded in comparison to unmodified Ti-6Al-4V, thus providing increased flexibility for additive manufacturing of titanium parts.

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