scholarly journals Mechanical properties of hexagonal lattice structures fabricated using continuous liquid interface production additive manufacturing

2019 ◽  
Vol 25 ◽  
pp. 10-18 ◽  
Author(s):  
Davis J. McGregor ◽  
Sameh Tawfick ◽  
William P. King
Author(s):  
Anil Saigal ◽  
John R. Tumbleston ◽  
Hendric Vogel

In the rapidly growing field of additive manufacturing (AM), the focus in recent years has shifted from prototyping to manufacturing fully functional, ultralight, ultrastiff end-use parts. This research investigates the mechanical behavior of octahedral, octet, vertex centroid, dode, diamond, rhombi octahedron, rhombic dodecahedron and solid lattice structured polyacrylate fabricated using Continuous Liquid Interface Production (CLIP) technology based on 3D printing and additive manufacturing processes. The compressive stress-strain behavior of the lattice structures observed is typical of cellular structures which include a region of nominally elastic response, yielding, plastic strain hardening to a peak in strength, followed by a drop in flow stress to a plateau region and finally rapid hardening associated with contact of the deformed struts with each other as part of densification. It was found that the elastic modulus and strength of the various lattice structured materials are proportional to each other. In addition, it was found that the octahedral, octet and diamond lattice structures are amongst the most efficient based on the measured specific stiffness and specific strength.


2017 ◽  
Vol 1142 ◽  
pp. 245-249 ◽  
Author(s):  
Anil Saigal ◽  
John Tumbleston

In the rapidly growing field of additive manufacturing (AM), the focus in recent years has shifted from prototyping to manufacturing fully functional, ultralight, ultrastiff end-use parts. This research investigates the stress-strain behavior of an octahedral-and octet-truss lattice structured polyacrylate fabricated using Continuous Liquid Interface Production (CLIP) technology based on 3D printing and additive manufacturing processes. Continuous Liquid Interface Production (CLIP) is a breakthrough technology that grows parts instead of printing them layer by layer. Lattice structures such as the octahedral-and octet-truss lattice have recently attracted a lot of attention since they are often structurally more efficient than foams of a similar density made from the same material, and the ease with which these structures can now be produced using 3D printing and additive manufacturing. This research investigates the stress-strain behavior under compression of an octahedral-and octet-truss lattice structured polyacrylate fabricated using CLIP technology


2016 ◽  
Vol 113 (42) ◽  
pp. 11703-11708 ◽  
Author(s):  
Rima Janusziewicz ◽  
John R. Tumbleston ◽  
Adam L. Quintanilla ◽  
Sue J. Mecham ◽  
Joseph M. DeSimone

Despite the increasing popularity of 3D printing, also known as additive manufacturing (AM), the technique has not developed beyond the realm of rapid prototyping. This confinement of the field can be attributed to the inherent flaws of layer-by-layer printing and, in particular, anisotropic mechanical properties that depend on print direction, visible by the staircasing surface finish effect. Continuous liquid interface production (CLIP) is an alternative approach to AM that capitalizes on the fundamental principle of oxygen-inhibited photopolymerization to generate a continual liquid interface of uncured resin between the growing part and the exposure window. This interface eliminates the necessity of an iterative layer-by-layer process, allowing for continuous production. Herein we report the advantages of continuous production, specifically the fabrication of layerless parts. These advantages enable the fabrication of large overhangs without the use of supports, reduction of the staircasing effect without compromising fabrication time, and isotropic mechanical properties. Combined, these advantages result in multiple indicators of layerless and monolithic fabrication using CLIP technology.


2021 ◽  
Vol 319 ◽  
pp. 58-62
Author(s):  
Matthieu Rauch ◽  
Gatien Pechet ◽  
Jean Yves Hascoet ◽  
Guillaume Ruckert

Additive Manufacturing (AM), consists of depositing material in successive layers to obtain the desired part. The parts produced by AM can thus adopt geometries inaccessible by conventional manufacturing means, for example hollow or lattice structures which considerably reduce their weight while keeping or even improving their mechanical properties. Among the many existing processes, Wire Arc Additive Manufacturing (WAAM) is particularly well suited to the manufacture of large metallic parts. It is characterized by a supply of heat in the form of an electric arc (produced by a welding generator) and a supply of material in the form of wire. This paper will discuss the impact of additive manufacturing to enhance the performances of high value components, based on naval application: the manufacturing of a hollow propeller blade demonstrator of 1.5 m high realized in the laboratory.


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