scholarly journals Influence of stress concentration on fatigue life of corroded specimens under uniaxial cyclic loading

2021 ◽  
Vol 60 (6) ◽  
pp. 5205-5216
Author(s):  
A. Yosri ◽  
A. Zayed ◽  
S. Saad-Eldeen ◽  
H. Leheta
2015 ◽  
Vol 5 (1) ◽  
Author(s):  
Pavlo Maruschak ◽  
Sergey Panin ◽  
Iryna Danyliuk ◽  
Lyubomyr Poberezhnyi ◽  
Taras Pyrig ◽  
...  

AbstractThe study has established the main regularities of a fatigue failure of offshore gas steel pipes installed using S-lay and J-lay methods.We have numerically analyzed the influence of preliminary deformation on the fatigue life of 09Mn2Si steel at different amplitudes of cyclic loading. The results have revealed the regularities of formation and development of a fatigue crack in 17Mn1Si steel after 40 years of underground operation. The quantitative analysis describes the regularities of occurrence and growth of fatigue cracks in the presence of a stress concentration.


2012 ◽  
Vol 134 (3) ◽  
Author(s):  
Osamu Watanabe ◽  
Bopit Bubphachot ◽  
Akihiro Matsuda ◽  
Taisuke Akiyama

Plastic strain of structures having stress concentration is estimated by using the simplified method or the finite element elastic solutions. As the simplified methods used in codes and standards, we can cite Neuber’s formula in the work by American Society of Mechanical Engineers (1995, “Boiler and Pressure Vessel Code,” ASME-Code, Section 3, Division 1, Subsection NH) and by Neuber (1961, “Theory of Stress Concentration for Shear Strained Prismatic Bodies With Arbitrary Nonlinear Stress-Strain Law,” ASME, J. Appl. Mech., 28, pp.544–550) and elastic follow-up procedure in the work by Japan Society of Mechanical Engineers [2005, “Rules on Design and Construction for Nuclear Power Plants, 2005, Division 2: Fast Breeder Reactor” (in Japanese)]. Also, we will cite stress redistribution locus (SRL) method recently proposed as the other simplified method in the work by Shimakawa et al. [2002, “Creep-Fatigue Life Evaluation Based on Stress Redistribution Locus (SRL) Method,” JPVRC Symposium 2002, JPVRC/EPERC/JPVRC Joint Workshop sponsored by JPVRC, Tokyo, Japan, pp. 87–95] ad by High Pressure Institute of Japan [2005, “Creep-Fatigue Life Evaluation Scheme for Ferritic Component at Elevated Temperature,” HPIS C 107 TR 2005 (in Japanese)]. In the present paper, inelastic finite element analysis of perforated plate, whose stress concentration is about 2.2–2.5, is carried out, and stress and strain locus in inelastic range by the detailed finite element solutions is investigated to compare accuracy of the simplified methods. As strain-controlled loading conditions, monotonic loading, cyclic loading, and cyclic loading having hold time in tension under strain-controlled loading are assumed. The inelastic strain affects significantly life evaluation of fatigue and creep-fatigue failure modes, and the stress and strain locus is discussed from the detailed inelastic finite element solutions.


2021 ◽  
Vol 104 (2) ◽  
pp. 003685042110264
Author(s):  
Zhang Ying ◽  
Lian Zhanghua ◽  
Gao Anqi ◽  
Yang Kun

The thread connection’s root fillet radius of 0.038″ size is the greatest weakness of the API NC type joints and thread. During the slimehole drilling, especially in the deep and ultra-deep gas well, its stress concentration factor and notch sensitivity factor are very high A novel thread connection design (TM) of a drilling tool is proposed to decrease the fatigue failure of the slimehole drilling tool in the deep and the ultra-deep gas well in the Tarim oilfield China. The novelty in the TM thread structure is, reducing the threads per inch, extending the distance from the last engaged thread to the external shoulder of the pin and adding three threads to the conventional connection. The novel thread connection will improve the slimehole drilling tool’s anti-fatigue life due to its improved elasticity and rigidity. Furthermore, the TM can transfer the maximum stress at the connection root to the loaded surface, which can effectively lower the fatigue notch’s sensitivity coefficient. In this paper, the finite element method (FEM) is applied to carry out the detailed comparative analysis of the TM with existing thread connection NC38, TX60 and TH90. The TM has the lowest stress concentration factor and fatigue notch sensitivity coefficient, so its anti-fatigue life is the highest. In addition, TM is manufactured and is tested at Tarim oilfield in China.


2018 ◽  
Vol 165 ◽  
pp. 15004 ◽  
Author(s):  
Jochen Tenkamp ◽  
Alexander Koch ◽  
Stephan Knorre ◽  
Ulrich Krupp ◽  
Wilhelm Michels ◽  
...  

Aluminium alloys are promising candidates for energy-and cost-efficient components in automotive and aerospace industries, due to their excellent strength-to-weight ratio and relatively low cost compared to titanium alloys. As modern cast processing and post-processing, e.g. hot isostatic pressing, result in decreased frequency and size of defects, the weakest link depends on microstructural characteristics, e.g. secondary dendrite arm spacing (SDAS), Si eutectic morphology and α-Al solid solution hardness. Hereby, fatigue investigations of the effect of the microstructure characteristics on the cyclic stress-strain behaviour as well as fatigue mechanisms in the low cycle and high cycle fatigue regime are performed. For this purpose, samples of the aluminium cast alloy EN AC-AlSi7Mg0.3 with different Si eutectic morphology and α-Al solid solution hardness were investigated. To compare the monotonic and cyclic stress-strain curves, quasistatic tensile tests and incremental step tests were performed on two microstructure conditions. The results show that the cyclic loading leads to a hardening of the material compared to monotonic loading. Based on damage parameter Woehler curves, it is possible to predict the damage progression and fatigue life for monotonic and cyclic loading in hypo-eutectic Al-Si-Mg cast alloys by one power law.


Author(s):  
Masao Itatani ◽  
Keisuke Tanaka ◽  
Isao Ohkawa ◽  
Takehisa Yamada ◽  
Toshiyuki Saito

Fatigue tests of smooth and notched round bars of austenitic stainless steels SUS316NG and SUS316L were conducted under cyclic tension and cyclic torsion with and without static tension. Fatigue strength under fully reversed (R=−1) cyclic tension once increased with increasing stress concentration factor up to Kt=1.5, but it decreased from Kt=1.5 to 2.5. Fatigue life increased with increasing stress concentration under pure cyclic torsion, while it decreased with increasing stress concentration under cyclic torsion with static tension. From the measurement of fatigue crack initiation and propagation lives using electric potential drop method, it was found that the crack initiation life decreased with increasing stress concentration and the crack propagation life increased with increasing stress concentration under pure cyclic torsion. Under cyclic torsion with static tension, the crack initiation life also decreased with increasing stress concentration but the crack propagation life decreased or not changed with increasing stress concentration then the total fatigue life of sharper notched specimen decreased. It was also found that the fatigue life of smooth specimen under cyclic torsion with static tension was longer than that under pure cyclic torsion. This behavior could be explained based on the cyclic strain hardening under non-proportional loading and the difference in crack path with and without static tension.


Author(s):  
Onome Scott-Emuakpor ◽  
Tommy George ◽  
Charles Cross ◽  
M.-H. Herman Shen

An energy-based method for predicting fatigue life of half-circle notched specimens, based on the nominal applied stress amplitude, has been developed. This developed method is based on the understanding that the total strain energy dissipated during a monotonic fracture and a cyclic process is the same material property, where the density of each can be determined by measuring the area underneath the monotonic true stress-strain curve and measuring the sum of the area within each Hysteresis loop in the cyclic process, respectively. Using this understanding, the criterion for determining fatigue life prediction of half-circle notched components is constructed by incorporating the stress gradient effect through the notch root cross-section. Though fatigue at a notch root is a local phenomenon, evaluation of the stress gradient through the notch root cross-section is essential for incorporating this method into finite element analysis minimum potential energy process. The validation of this method was carried out by comparison with both notched and unnnotched experimental fatigue life of Aluminum 6061-T6 (Al 6061-T6) specimens under tension/compression loading at the theoretical notch fatigue stress concentration factor of 1.75. The comparison initially showed a slight deviation between prediction and experimental results. This led to the analysis of strain energy density per cycle up to failure, and an improved Hysteresis representation for the energy-based prediction analysis. With the newly developed Hysteresis representation, the energy-based prediction comparison shows encouraging agreement with unnotched experimental results and a theoretical notch stress concentration value.


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