Performance evaluation of metal-foam baffle exhaust heat exchanger for waste heat recovery

2020 ◽  
Vol 266 ◽  
pp. 114875 ◽  
Author(s):  
Tianyu Chen ◽  
Gequn Shu ◽  
Hua Tian ◽  
Tingting Zhao ◽  
Hongfei Zhang ◽  
...  
Author(s):  
C. F. McDonald

Increased emphasis is being placed on the regenerative gas turbine cycle, and the utilization of waste heat recovery systems, for improved thermal efficiency. For such systems there are modes of engine operation, where it is possible for a metal fire to occur in the exhaust heat exchanger. This paper is intended as an introduction to the subject, more from an engineering, than metallurgical standpoint, and includes a description of a series of simple tests to acquire an understanding of the problem for a particular application. Some engine operational procedures, and design features, aimed at minimizing the costly and dangerous occurrence of gas turbine heat exchanger fires, are briefly mentioned.


Author(s):  
Dhruv Raj Karana ◽  
Rashmi Rekha Sahoo

Abstract Thermoelectric-based waste heat recovery is a competent technique to reduce the exhaust emissions and fuel consumption of automobiles. Thermal and hydraulic characteristics of the exhaust heat exchanger plays a decisive role in the extent of waste heat recovery from the exhaust gas. In this study, the exhaust heat exchanger having twisted tape inserts is proposed to increase the internal heat transfer coefficient. The dimensionless Nusselt number and friction factor were evaluated experimentally for different designs of the twisted tapes. The experiments were performed for the Reynolds number in the range 2300–25000. The considered geometric parameters of the twisted rib explored were the pitch fraction, twist fraction, and slope. The obtained results were compared to reveal the best feasible design of the twisted tape. The maximum net thermohydraulic efficiency factor achieved for the system in the present analysis is 1.93. With the use of twisted tapes, the area of the exhaust heat exchanger can be greatly reduced for the same power output as flat geometry. This would help for the integration of the waste heat recovery with the engine, where the space available is very limited.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2717 ◽  
Author(s):  
Rajesh Ravi ◽  
Senthilkumar Pachamuthu

This article describes and evaluates an Organic Rankine Cycle (ORC) for waste heat recovery system both theoretically as well as experimentally. Based on the thermodynamic analysis of the exhaust gas temperature identified at different locations of the exhaust manifold of an engine, the double-pipe, internally–externally protruded, finned counter flow heat exchanger was innovatively designed and installed in diesel engine for exhaust waste heat recovery (WHR). The tests were conducted to find the performance of heat recovery system by varying the fin geometries of the heat exchanger. The effect of heat exchanger on emission parameters is investigated and presented in this work. The experimental results demonstrated that the amount of heat transfer rate, the effectiveness of heat exchange rand the brake thermal efficiency improved with an increase in length and number of the fins. A significant reduction was observed in all major emissions after the implementation of catalytic-coated, protracted finned counter flow heat exchanger. It also demonstrated the possibility of electric power production using steam turbo-electric-generator setup driven by the recovered exhaust heat energy.


2019 ◽  
Author(s):  
Sakil Hossen ◽  
AKM M. Morshed ◽  
Amitav Tikadar ◽  
Azzam S. Salman ◽  
Titan C. Paul

2007 ◽  
Vol 2 (3) ◽  
pp. 86-95
Author(s):  
R. Sudhakaran ◽  
◽  
V. Sella Durai ◽  
T. Kannan ◽  
P.S. Sivasakthievel ◽  
...  

2017 ◽  
Vol 16 (5) ◽  
pp. 1107-1113 ◽  
Author(s):  
Andrei Burlacu ◽  
Constantin Doru Lazarescu ◽  
Adrian Alexandru Serbanoiu ◽  
Marinela Barbuta ◽  
Vasilica Ciocan ◽  
...  

2012 ◽  
Vol 204-208 ◽  
pp. 4229-4233 ◽  
Author(s):  
Fang Tian Sun ◽  
Na Wang ◽  
Yun Ze Fan ◽  
De Ying Li

Drain water at 35°C was directly discharged into sewer in most of barbershop with Electric water heater. Heat utilization efficiency is lower, and energy grade match between input and output is not appropriate in most of barbershops. Two waste heat recovery systems were presented according to the heat utilization characteristics of barbershops and principle of cascade utilization of energy. One was the waste heat recovery system by water-to-water heat exchanger (WHR-HE), and the other is the waste heat recovery system by water-to-water heat exchanger and high-temperature heat pump (WHR-CHEHP). The two heat recovery systems were analyzed by the first and second Laws of thermodynamic. The analyzed results show that the energy consumption can be reduced about 75% for HR-HE, and about 98% for WHR-CHEHP. Both WHR-HE and WHR-CHEHP are with better energy-saving effect and economic benefits.


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