Heat transfer and pressure loss performances for additively manufactured pin fin arrays in annular channels

2021 ◽  
pp. 117851
Author(s):  
Andrea Lorenzon ◽  
Emanuele Vaglio ◽  
Luca Casarsa ◽  
Marco Sortino ◽  
Giovanni Totis ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Pressure Loss ◽  
Pin Fin ◽  
Annular Channels ◽  
Pin Fin Arrays

Effects of Geometry, Spacing, and Number of Pin Fins in Additively Manufactured Microchannel Pin Fin Arrays

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Katharine K. Ferster ◽  
Kathryn L. Kirsch ◽  
Karen A. Thole
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Pressure Loss ◽  
Reynolds Numbers ◽  
Turbine Engine ◽  
Pin Fin ◽  
Study Results ◽  
Pin Fins ◽  
Turbine Airfoils ◽  
Pin Fin Arrays

The demand for higher efficiency is ever present in the gas turbine field and can be achieved through many different approaches. While additively manufactured parts have only recently been introduced into the hot section of a gas turbine engine, the manufacturing technology shows promise for more widespread implementation since the process allows a designer to push the limits on capabilities of traditional machining and potentially impact turbine efficiencies. Pin fins are conventionally used in turbine airfoils to remove heat from locations in which high thermal and mechanical stresses are present. This study employs the benefits of additive manufacturing to make uniquely shaped pin fins, with the goal of increased performance over conventional cylindrical pin fin arrays. Triangular, star, and spherical shaped pin fins placed in microchannel test coupons were manufactured using direct metal laser sintering (DMLS). These coupons were experimentally investigated for pressure loss and heat transfer at a range of Reynolds numbers. Spacing, number of pin fins in the array, and pin fin geometry were variables that changed pressure loss and heat transfer in this study. Results indicate that the additively manufactured triangles and cylinders outperform conventional pin fin arrays, while stars and dimpled spheres did not.

scholarly journals Flow and Mass Transfer Performance in Short Pin-Fin Channels with Different Fin Shapes

1998 ◽  
Vol 4 (2) ◽  
pp. 113-128 ◽  
Author(s):  
R. J. Goldstein ◽  
S. B. Chen
Keyword(s):  
Heat Transfer ◽  
Mass Transfer ◽  
Reynolds Number ◽  
Flow Velocity ◽  
Pressure Loss ◽  
Transfer Rate ◽  
Mass Transfer Rate ◽  
Flow Characteristics ◽  
Pin Fin ◽  
Pin Fin Arrays

The mass transfer (analogous to heat transfer) and pressure loss characteristics of staggered short pin-fin arrays are investigated experimentally in the range of Reynolds number 3000 to 18,000 based on fin diameter and mean approach-flow velocity. Three different shapes of fins with aspect ratio of 2 are examined: one uniform-diameter circular fin (UDCF) and two stepped-diameter circular fins (SDCF1 and SDCF2). Flow visualization using oil-lampblack reveals complex flow characteristics associated with the repeated production of horseshoe vortices and fin wakes, and the interactions among these. The SDCF1 and SDCF2 arrays show flow characteristics different from the UDCF array due to downflow from the steps. For all arrays tested, the near-endwall flow varies row by row in the initial rows until it reaches a stable pattern after the third row. The row-averaged Sherwood numbers obtained from the naphthalene sublimation experiment also show a row-by-row variation pattern similar to the flow results. While the SDCF2 array has the highest mass transfer rate, the SDCF1 array has the smallest pressure loss at the same approach-flow velocity. The fin surfaces have higher array-averaged Sherwood number than the endwall and the ratio between these changes with fin shape and Reynolds number. The performance of the pin-fin arrays is analyzed under two different constraints: the mass[heat transfer rate at fixed pumping power, and the mass/heat transfer area and pressure loss to fulfill fixed heat load at a fixed mass flow rate. In both cases, the SDCF2 array shows the best performance.

Elliptical Pin Fins as an Alternative to Circular Pin Fins for Gas Turbine Blade Cooling Applications: Part 1 — Endwall Heat Transfer and Total Pressure Loss Characteristics

2001 ◽  
Author(s):  
Oğuz Uzol ◽  
Cengiz Camci
Keyword(s):  
Heat Transfer ◽  
Pressure Loss ◽  
Total Pressure ◽  
Major Axis ◽  
Total Pressure Loss ◽  
Turbine Blade Cooling ◽  
Pin Fin ◽  
Blade Cooling ◽  
Pin Fins ◽  
Pin Fin Arrays

Detailed experimental investigation of the wall heat transfer enhancement and total pressure loss characteristics for two alternative elliptical pin fin arrays is conducted and the results are compared to the conventional circular pin fin arrays. Two different elliptical pin fin geometries with different major axis lengths are tested, both having a minor axis length equal to the circular fin diameter and positioned at zero degrees angle of attack to the free stream flow. The major axis lengths for the two elliptical fins are 1.67 and 2.5 times the circular fin diameter, respectively. The pin fin arrays with H/D = 1.5 are positioned in a staggered 2 row configuration with 3 fins in the first row and 2 fins in the second row with S/D = X/D = 2. Endwall heat transfer and total pressure loss measurements are performed two diameter downstream of the pin fin arrays (X/D = 2) in a rectangular cross-section tunnel with an aspect ratio of 4.8 and for varying Reynolds numbers between 10000 and 47000 based on the inlet velocity and the fin diameter. Liquid Crystal Thermography is used for the measurement of convective heat transfer coefficient distributions on the endwall inside the wake. The results show that the wall heat transfer enhancement capability of the circular pin fin array is about 25–30% higher than the elliptical pin fin arrays in average. However in terms of total pressure loss, the circular pin fin arrays generate 100–200% more pressure loss than the elliptical pin fin arrays. This makes the elliptical fin arrays very promising cooling devices as an alternative to conventional circular pin fin arrays used in gas turbine blade cooling applications.

Heat Transfer, Pressure Loss and Flow Field Measurements Downstream of Staggered Two-Row Circular and Elliptical Pin Fin Arrays

2005 ◽  
Vol 127 (5) ◽  
pp. 458-471 ◽  
Author(s):  
Oguz Uzol ◽  
Cengiz Camci
Keyword(s):  
Heat Transfer ◽  
Flow Field ◽  
Pressure Loss ◽  
Total Pressure ◽  
Local Heat Transfer ◽  
Field Measurements ◽  
Local Heat ◽  
Wake Flow ◽  
Pin Fin ◽  
Pin Fin Arrays

This paper presents the results of heat transfer, total pressure loss, and wake flow field measurements downstream of two-row staggered elliptical and circular pin fin arrays. Two different types of elliptical fins are tested, i.e., a Standard Elliptical Fin (SEF) and a fin that is based on NACA four digit symmetrical airfoil shapes (N fin). The results are compared to those of a corresponding circular pin fin array. The minor axis lengths for both types of elliptical fins are kept equal to the diameter of the circular fins. Experiments are performed using Liquid Crystal Thermography and total pressure probe wake surveys in a Reynolds number range of 18 000 and 86 000 as well as Particle Image Velocimetry (PIV) measurements at ReD=18 000. The pin fins had a height-to-diameter ratio of 1.5. The streamwise and the transverse spacings were equal to one circular fin diameter, i.e., S/D=X/D=2. For the circular fin array, average Nusselt numbers on the endwall within the wake are about 27% higher than those of SEF and N fin arrays. Different local heat transfer enhancement patterns are observed for elliptical and circular fins. In terms of total pressure loss, there is a substantial reduction in case of SEF and N fins. The loss levels for the circular fin are 46.5% and 59.5% higher on average than those of the SEF and N fins, respectively. An examination of the Reynolds analogy performance parameter show that the performance indices of the SEF and the N fins are 1.49 and 2.0 times higher on average than that of circular fins, respectively. The thermal performance indices show a collapse of the data, and the differences are much less evident. Nevertheless, N fins still show slightly higher thermal performance values. The wake flow field measurements show that the circular fin array creates a relatively large low momentum wake zone compared to the SEF and N fin arrays. The wake trajectories of the first row of fins in circular, SEF and N fin arrays are also different from each other. The turbulent kinetic energy levels within the wake of the circular fin array are higher than those for the SEF and the N fin arrays. The transverse variations in turbulence levels correlate well with the corresponding local heat transfer enhancement variations.

Convective Heat Transfer of Cubic Fin Arrays in a Narrow Channel

1998 ◽  
Vol 120 (2) ◽  
pp. 362-367 ◽  
Author(s):  
M. K. Chyu ◽  
Y. C. Hsing ◽  
V. Natarajan
Keyword(s):  
Heat Transfer ◽  
Convective Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Pressure Loss ◽  
Narrow Channel ◽  
Transfer Enhancement ◽  
Pin Fin ◽  
Pin Fins ◽  
Pin Fin Arrays ◽  
Element Shape

The present study explores the heat transfer enhancement induced by arrays of cubic fins. The fin element is either a cube or a diamond in shape. The array configurations studied include both in-line and staggered arrays of seven rows and five columns. Both cubic arrays have the same geometric parameters, i.e., H/D = 1, S/D = X/D = 2.5, which are similar to those of earlier studies on circular pin-fin arrays. The present results indicate that the cube element in either array always yields the highest heat transfer, followed by diamond and circular pin-fin. Arrays with diamond-shaped elements generally cause the greater pressure loss than those with either cubes or pin fins. For a given element shape, a staggered array generally produces higher heat transfer enhancement and pressure loss than the corresponding inline array. Cubic arrays can be viable alternatives for pedestal cooling near a blade trailing edge.

Effects of Geometry and Spacing in Additively Manufactured Microchannel Pin Fin Arrays

2017 ◽  
Author(s):  
Katharine K. Ferster ◽  
Kathryn L. Kirsch ◽  
Karen A. Thole
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Pressure Loss ◽  
Reynolds Numbers ◽  
Turbine Engine ◽  
Pin Fin ◽  
Study Results ◽  
Pin Fins ◽  
Turbine Airfoils ◽  
Pin Fin Arrays

The demand for higher efficiency is ever-present in the gas turbine field and can be achieved through many different approaches. While additively manufactured parts have only recently been introduced into the hot section of a gas turbine engine, the manufacturing technology shows promise for more widespread implementation since the process allows a designer to push the limits on capabilities of traditional machining and potentially impact turbine efficiencies. Pin fins are conventionally used in turbine airfoils to remove heat from locations in which high thermal and mechanical stresses are present. This study employs the benefits of additive manufacturing to make uniquely shaped pin fins, with the goal of increased performance over conventional cylindrical pin fin arrays. Triangular, star, and spherical shaped pin fins placed in microchannel test coupons were manufactured using Direct Metal Laser Sintering. These coupons were experimentally investigated for pressure loss and heat transfer at a range of Reynolds numbers. Spacing, number of pin fins in the array, and pin fin geometry were variables that changed pressure loss and heat transfer in this study. Results indicate that the additively manufactured triangles and cylinders outperform conventional pin fin arrays, while stars and dimpled spheres did not.

Combined Effects of Perforated Blockages and Pin Fins in a Trailing Edge Internal Cooling Duct

2014 ◽  
Author(s):  
Rui Kan ◽  
Jing Ren ◽  
Hongde Jiang
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Pressure Loss ◽  
Area Ratio ◽  
Combined Effects ◽  
Transfer Coefficients ◽  
Pin Fin ◽  
Heat Transfer Coefficients ◽  
Pin Fins ◽  
Pin Fin Arrays

Pin fin arrays and perforated blockages are both important methods for gas turbine trailing edge cooling. Perforated blockages result in higher heat transfer coefficients with larger pressure loss penalty. For enhanced heat transfer with medium pressure loss, we installed a perforated blockage at the inlet of pin fin arrays and studied the combined effects between impingement and pin fin. Heat transfer coefficients were measured with the transient liquid crystal method and the lumped capacitance model. Flow field was investigated using the RNG k-ε model. Six configurations with different flow area ratio, hole distribution and hole aspect ratio were examined at duct Reynolds number between 9,000 and 20,000. The results reveal that under impingement condition, Nusselt number for the first two rows of pin fins near the stagnation point is 2∼3 times larger than the baseline case without impingement. The most important parameter for heat transfer and friction loss is the area ratio. The average Nusselt number increases 20%∼50% with impingement, and the friction factor increases 4∼20 times. Heat transfer and friction loss for the combined configurations satisfy the correlation Nu = 0.1766Re0.702f0.188.

scholarly journals Convective Heat Transfer of Cubic Fin Arrays in a Narrow Channel

1996 ◽  
Author(s):  
M. K. Chyu ◽  
Y. C. Hsing ◽  
V. Natarajan
Keyword(s):  
Heat Transfer ◽  
Convective Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Pressure Loss ◽  
Narrow Channel ◽  
Transfer Enhancement ◽  
Pin Fin ◽  
Pin Fins ◽  
Pin Fin Arrays ◽  
Element Shape

The present study explores the heat transfer enhancement induced by arrays of cubic fins. The fin element is either a cube or a diamond in shape. The array configurations studied include both inline and staggered arrays of seven rows and five columns. Both cubic arrays have the same geometric parameters, i.e., H/D=1, S/D=X/D=2.5, which are similar to those of earlier studies on circular pin-fin arrays. The present results indicate that the cube element in either array always yields the highest heat transfer, followed by diamond and circular pin-fin. Arrays with diamond-shaped elements generally cause the greatest pressure loss than those with either cubes or pin fins. For a given element shape, a staggered array generally produces higher heat transfer enhancement and pressure loss than the corresponding inline array. Cubic Arrays can be viable alternatives for pedestal cooling near a blade trailing edge.

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