Investigating the upper limit for applying the coarse grain model in a discrete element method examining mixing processes in a rolling drum

Author(s):  
Yoshihiro Kosaku ◽  
Yuki Tsunazawa ◽  
Chiharu Tokoro
Author(s):  
Yusuke Shigeto ◽  
Mikio Sakai ◽  
Shin Mizutani ◽  
Seiichi Koshizuka ◽  
Shuji Matsusaka

Large amount of particles are used in the industrial systems. Numerical analyses of these systems are expected to reduce designing cost. However the numerical analysis of powder is not used practically, because it requires high calculation cost which grows up with the number of particles. Besides, there are memory consumption problem which is required for calculation space. In this paper, the parallel simulation techniques of the Discrete Element Method (DEM) on multi-core processors are described. In the present study, it is shown that the algorithm enables all the processes of the DEM to be executed parallel. Moreover, a new algorithm which makes the memory space usage effectively and accelerates the calculation speed is proposed for multi-thread parallel computing of the DEM. In the present study, the memory space usage is shown to be reduced drastically by introducing this algorithm. In addition, the coarse grain model which emulates original particles with less calculation particles is applied in order to reduce calculation cost. For the practical usage of the DEM in industries, the simulation is performed in a large-scale powder system which possesses a complicated drive unit. In the current study, it is shown that the large scale DEM simulation of practical systems is enabled to be executed by our proposing algorithms.


2020 ◽  
Vol 10 (6) ◽  
pp. 1943
Author(s):  
Xiaodong Wang ◽  
Kai Chen ◽  
Ting Kang ◽  
Jie Ouyang

The discrete element method (DEM) coupled with computational fluid dynamics (CFD) is used extensively for the numerical simulation of gas-solid fluidized beds. In order to improve the efficiency of this approach, a coarse grain model of the DEM was proposed in the literature. In this model, a group of original particles are treated as a large-sized particle based on the initial particle distribution, and during the whole simulation process the number and components of these particle-groups remain unchanged. However, collisions between particles can lead to frequent crushing and polymerization of particle-groups. This fact has typically been ignored, so the purpose of this paper is to rationalize the coarse grain DEM-CFD model by considering the dynamic particle-group crushing and polymerization. In particular, the effective size of each particle-group is measured by a quantity called equivalent particle-group diameter, whose definition references the equivalent cluster diameter used by the energy-minimization multi-scale (EMMS) model. Then a particle-group crushing criterion is presented based on the mismatch between the equivalent diameter and actual diameter of a particle-group. As to the polymerization of two colliding particle-groups, their velocity difference after collision is chosen as a criterion. Moreover, considering the flow heterogeneity induced by the particle cluster formation, the EMMS drag force model is adopted in this work. Simulations are carried out by using a finite volume method (FVM) with non-staggered grids. For decoupling the Navier-Stokes equations, the semi-implicit method for pressure linked equations revised (SIMPLER) algorithm is used. The simulation results show that the proposed dynamic coarse grain DEM-CFD method has better performance than the original one.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 101-108
Author(s):  
Daniel Varney ◽  
Douglas Bousfield

Cracking at the fold is a serious issue for many grades of coated paper and coated board. Some recent work has suggested methods to minimize this problem by using two or more coating layers of different properties. A discrete element method (DEM) has been used to model deformation events for single layer coating systems such as in-plain and out-of-plain tension, three-point bending, and a novel moving force picking simulation, but nothing has been reported related to multiple coating layers. In this paper, a DEM model has been expanded to predict the three-point bending response of a two-layer system. The main factors evaluated include the use of different binder systems in each layer and the ratio of the bottom and top layer weights. As in the past, the properties of the binder and the binder concentration are input parameters. The model can predict crack formation that is a function of these two sets of factors. In addition, the model can predict the flexural modulus, the maximum flexural stress, and the strain-at-failure. The predictions are qualitatively compared with experimental results reported in the literature.


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