Modeling method of coating thickness random mistuning and its effect on the forced response of coated blisks

2019 ◽  
Vol 92 ◽  
pp. 478-488 ◽  
Author(s):  
Xianfei Yan ◽  
Junnan Gao ◽  
Yue Zhang ◽  
Kunpeng Xu ◽  
Wei Sun
Keyword(s):  
Coating Thickness ◽  
Forced Response ◽  
Modeling Method ◽  
Random Mistuning

Analysis of the Effect of Multi-Row and Multi-Passage Aerodynamic Interaction on the Forced Response Variation in a Compressor Configuration: Part 2 — Effects of Additional Structural Mistuning

2017 ◽  
Author(s):  
Johann Gross ◽  
Malte Krack ◽  
Harald Schoenenborn
Keyword(s):  
Epistemic Uncertainty ◽  
Element Model ◽  
Forced Response ◽  
Aerodynamic Loading ◽  
Multi Stage ◽  
Blade Row ◽  
Random Mistuning ◽  
Response Variation ◽  
Stage Analysis ◽  
Turbomachinery Design

The prediction of aerodynamic blade forcing is a very important topic in turbomachinery design. Usually, the wake from the upstream blade row and the potential field from the downstream blade row are considered as the main causes for excitation, which in conjunction with relative rotation of neighboring blade rows, give rise to dynamic forcing of the blades. In addition to those two mechanisms so-called Tyler-Sofrin (or scattered or spinning) modes, which refer to the acoustic interaction with blade rows further up- or downstream, may have a significant impact on blade forcing. In particular, they lead to considerable blade-to-blade variations of the aerodynamic loading. In part 1 of the paper a study of these effects is performed on the basis of a quasi 3D multi-row and multi-passage compressor configuration. Part 2 of the paper proposes a method to analyze the interaction of the aerodynamic forcing asymmetries with the already well-studied effects of random mistuning stemming from blade-to-blade variations of structural properties. Based on a finite element model of a sector, the equations governing the dynamic behavior of the entire bladed disk can be efficiently derived using substructuring techniques. The disk substructure is assumed as cyclically symmetric, while the blades exhibit structural mistuning and linear aeroelastic coupling. In order to avoid the costly multi-stage analysis, the variation of the aerodynamic loading is treated as an epistemic uncertainty, leading to a stochastic description of the annular force pattern. The effects of structural mistuning and stochastic aerodynamic forcing are first studied separately and then in a combined manner for a blisk of a research compressor without and with aeroelastic coupling.

Effect of Mistuning and Damping on the Forced Response of a Compressor Blisk Rotor

2015 ◽  
Author(s):  
Bernd Beirow ◽  
Arnold Kühhorn ◽  
Felix Figaschewsky ◽  
Jens Nipkau
Keyword(s):  
Forced Response ◽  
Influence Coefficient ◽  
Response Level ◽  
High Pressure Compressor ◽  
Engine Order ◽  
Technical Realization ◽  
Bending Mode ◽  
Random Mistuning ◽  
Longitudinal Bending ◽  
System Mode

The forced response of an E3E-type high pressure compressor blisk front rotor is analyzed with regard to intentional mistuning and its robustness towards additional random mistuning. Both a chosen alternating mistuning pattern and artificial mistuning patterns optimized concerning the forced response are considered. Focusing on three different blade modes, subset of nominal system mode-based reduced order models are employed to compute the forced response. The disk remains unchanged while the Young’s modulus of each blade is used to define the particular mistuning pattern. The well established aerodynamic influence coefficient technique is employed to model aeroelastic coupling and hence to consider the strongly mode- and inter blade phase angle-dependent aerodynamic damping contribution. It has been found that a reduction of the maximum forced response beyond that of the tuned reference can be achieved for particular mistuning patterns and all modes considered. This implies an exciting engine order which would cause a low nodal diameter mode in case of a tuned blisk. At best a nearly 50% reduction of maximum response magnitudes is computed for the fundamental bending mode and large mistuning. The solution proved to be robust towards additional random mistuning of reasonable magnitude, which is of particular interest with regard to a potential technical realization. In case of small mistuning as assumed for the first torsion and the longitudinal bending mode the advantage of achieving response magnitudes beyond the tuned reference gets lost indeed, if random mistuning is superimposed. However, mostly a lower response level is calculated compared to responses obtained from models adjusted to mistuning determined by experiment.

Analysis of the Effect of Multirow and Multipassage Aerodynamic Interaction on the Forced Response Variation in a Compressor Configuration—Part I: Aerodynamic Excitation

2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Harald Schoenenborn
Keyword(s):  
Three Dimensional ◽  
Forced Response ◽  
Frame Of Reference ◽  
Aerodynamic Damping ◽  
Aerodynamic Interaction ◽  
Blade Row ◽  
Random Mistuning ◽  
Compressor Map ◽  
Response Variation ◽  
Turbomachinery Design

The aeroelastic prediction of blade forcing is still a very important topic in turbomachinery design. Usually, the wake from an upstream airfoil and the potential field from a downstream airfoil are considered as the main disturbances. In recent years, it became evident that in addition to those two mechanisms, Tyler–Sofrin modes, also called scattered or spinning modes, may have a significant impact on blade forcing. It was recently shown in literature that in multirow configurations, not only the next but also the next but one blade row is very important as it may create a large circumferential forcing variation, which is fixed in the rotating frame of reference. In the present paper, a study of these effects is performed on the basis of a quasi three-dimensional (3D) multirow and multipassage compressor configuration. For the analysis, a harmonic balancing code, which was developed by DLR Cologne, is used for various setups and the results are compared to full-annulus unsteady calculations. It is shown that the effect of the circumferentially different blade excitation is mainly contributed by the Tyler–Sofrin modes and not to blade-to-blade variation in the steady flow field. The influence of various clocking positions, coupling schemes and number of harmonics onto the forcing is investigated. It is also shown that along a speed-line in the compressor map, the blade-to-blade forcing variation may change significantly. In addition, multirow flutter calculations are performed, showing the influence of the upstream and downstream blade row onto aerodynamic damping. The effect of these forcing variations onto random mistuning effects is investigated in the second part of the paper.

Comparative Studies of Surrogate Models for Response Analysis of Mistuned Bladed Disks

2020 ◽  
Vol 17 (10) ◽  
pp. 2050012 ◽  
Author(s):  
Shiyuan Deng ◽  
Jianyao Yao ◽  
Linlin Wang ◽  
Jianqiang Xin ◽  
Ning Hu
Keyword(s):  
Degrees Of Freedom ◽  
Surrogate Models ◽  
Forced Response ◽  
Statistical Characteristics ◽  
Kriging Interpolation ◽  
Response Analysis ◽  
Bladed Disks ◽  
Single Output ◽  
Random Mistuning ◽  
Forced Responses

The forced responses of bladed disks are highly sensitive to inevitable random mistuning. Considerable computational efforts are required for the sampling process to assess the statistical vibration properties of mistuned bladed disks. Therefore, efficient surrogate models are preferred to accelerate the process for probabilistic analysis. In this paper, four surrogate models are utilized to construct the relation between random mistuning and forced response amplitudes, which are polynomial chaos expansion (PCE), response surface method (RSM), artificial neural networks (ANN) and Kriging interpolation, respectively. A bladed disk with 2-degrees-of-freedom (2-DOF) each sector is used to validate the effectiveness of the surrogate models. The effects of number of training samples on the surrogate model accuracy are discussed. The responses results of one blade (single output) and maximum response of all blades (multi-output) indicate that PCE and Kriging interpolation could yield accurate and stable predictions of the statistical characteristics of the forced responses. PCE is recommended for the mistuned response predictions due to its accuracy and efficiency.

Robust Strategies for Forced Response Reduction of Bladed Disks Based on Large Mistuning Concept

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
M. Nikolic ◽  
E. P. Petrov ◽  
D. J. Ewins
Keyword(s):  
Uncertainty Analysis ◽  
Reliability Assessment ◽  
Forced Response ◽  
Bladed Disks ◽  
Reduction Strategies ◽  
Random Mistuning ◽  
Robust Strategies

In this paper, robust maximum forced response reduction strategies based on a “large mistuning” concept are introduced, including both (i) random and (ii) deterministic approaches. An industrial bladed fan disk serves as an application example for a reliability assessment of the aforementioned strategies using two well-established tools for uncertainty analysis: (i) statistics and (ii) sensitivity and robustness. The feasibility and other practical aspects of implementing large mistuning as a means of preventing excessive forced response levels caused by random mistuning and ensuring the predictability of the response are discussed.

Maximum Bladed Disk Forced Response From Distortion of a Structural Mode

2002 ◽  
Author(s):  
J. A. Kenyon ◽  
J. H. Griffin ◽  
D. M. Feiner
Keyword(s):  
Forced Response ◽  
Maximum Response ◽  
Strong Response ◽  
Bladed Disk ◽  
System A ◽  
Random Mistuning ◽  
Harmonic Components ◽  
Structural Mode

A method is presented for obtaining maximum bladed disk forced response from distortion of a structural mode. It is shown that maximum response from mode distortion in a bladed disk occurs when the harmonic components of a distorted mode superimpose in a certain manner, causing localization of the mode and strong response in a particular blade. In addition, it is shown that the response of an intentionally mistuned system with maximum response does not change significantly when small random mistuning is added to the system. A method is described for calculating the structural mistuning necessary to obtain the distorted mode that gives maximum response. The theory is validated numerically.

Vibration Analyses of an Axial Turbine Wheel with Intentional Mistuning

2020 ◽  
Author(s):  
Bernd Beirow ◽  
Arnold Kühhorn ◽  
Robby Weber ◽  
Frederik Popig
Keyword(s):  
Strong Dependence ◽  
Forced Response ◽  
Turbine Wheel ◽  
Part Load ◽  
Aerodynamic Damping ◽  
Centrifugal Stiffening ◽  
Manufacturing Procedure ◽  
Random Mistuning ◽  
Blade Frequency ◽  
Load Conditions

Abstract The last stage bladed disk of a steam turbine is analyzed with respect to both flutter susceptibility and limitation of forced response. Due to the lack of variable stator vanes unfavorable flow conditions may occur which increases the risk of flutter at part load conditions. For this reason, intentional mistuning is employed with the objective to prevent any self-excited vibrations. A first step in this direction is done by choosing alternate mistuning, which keeps the manufactural efforts in limits. In this sense, two different series of blades have been made. However, small deviations from the design intention are unavoidable due to the manufacturing procedure, which could be proved by bonk tests carried out earlier. The influence of these additional deviations is considered in numerical simulations. Moreover, the strong dependence of blade frequencies on the speed is taken into account since centrifugal stiffening effects significantly attenuate the blade-to-blade frequency difference. Focusing on the first flap mode it could be shown that a mitigation of flutter susceptibility is achieved by prescribing alternate mistuning, which indeed evokes an increase of originally small aerodynamic damping ratios. Nevertheless, the occurrence of negative damping ratios could not be completely precluded at part load conditions. That is why optimization studies are conducted based on genetic algorithms with the objective function of maximizing the lowest aerodynamic damping ratios. Finally, mistuning patterns could be identified featuring a tremendous increase of aerodynamic damping ratios. The robustness of the solutions could be proved by superimposing additional random mistuning.

Robust Strategies for Forced Response Reduction of Bladed Discs Based on Large Mistuning Concept

2007 ◽  
Author(s):  
M. Nikolic ◽  
E. P. Petrov ◽  
D. J. Ewins
Keyword(s):  
Uncertainty Analysis ◽  
Reliability Assessment ◽  
Forced Response ◽  
Reduction Strategies ◽  
Random Mistuning ◽  
Robust Strategies

In this paper, robust maximum forced response reduction strategies based on a “large mistuning” concept are introduced, including both (i) probabilistic and (ii) deterministic approaches. An industrial bladed fan disc serves as an application example for a reliability assessment of the aforementioned strategies using two well-established tools for uncertainty analysis: (i) statistics and (ii) sensitivity and robustness. The feasibility and other practical aspects of implementing large mistuning as a means of preventing excessive forced response levels caused by random mistuning and ensuring the predictability of the response are discussed.

Theoretical Study of the Vibration Suppression on a Mistuned Bladed Disk Using a Bi-periodic Piezoelectric Network

2018 ◽  
Vol 35 (1) ◽  
pp. 17-28 ◽  
Author(s):  
Lin Li ◽  
Pengcheng Deng ◽  
Jiuzhou Liu ◽  
Chao Li
Keyword(s):  
Vibration Suppression ◽  
Robustness Analysis ◽  
Forced Response ◽  
Lumped Parameter Model ◽  
Modal Assurance Criterion ◽  
Vibration Localization ◽  
Bladed Disk ◽  
Lumped Parameter ◽  
Random Mistuning ◽  
Response Amplification

AbstractThe paper deals with the vibration suppression of a bladed disk with a piezoelectric network. The piezoelectric network has a different period (so called bi-period) from that of the bladed disk and there is no inductor in it. The system is simulated by an electromechanical lumped parameter model with two DOFs per sector. The research focuses on suppressing the amplitude magnification or reducing the vibration localization of the mistuned bladed disk. The dynamic equations of the system are derived. Both mechanical mistuning and electrical mistuning have been taken into account. The Modified Modal Assurance Criterion (MMAC) is used to evaluate the vibration suppression ability of the bi-periodic piezoelectric network. The Monte Carlo simulation is used to calculate the MMAC of the system with the random mistuning. As a reference, the forced responses of the bladed disk with and without the piezoelectric network are given. The results show that the piezoelectric network would effectively suppress amplitude magnification induced by mistuning. The vibration amplitude is even smaller than that of the tuned system. The robustness analysis shows that the bi-periodic piezoelectric network can provide a reliable assurance for avoiding the forced response amplification of the mistuned bladed disk. The amplified response induced by the mechanical mistuning with standard deviation 0.2 can be effectively suppressed through the bi-periodic piezoelectric network.

Forced Response of Turbine Engine Bladed Disks and Sensitivity to Harmonic Mistuning

2002 ◽  
Vol 125 (1) ◽  
pp. 113-120 ◽  
Author(s):  
J. A. Kenyon ◽  
J. H. Griffin
Keyword(s):  
Maximum Amplitude ◽  
Mathieu Equation ◽  
Forced Response ◽  
System Response ◽  
Analytical Prediction ◽  
Bladed Disks ◽  
Turbine Engine ◽  
Root Cause ◽  
Random Mistuning ◽  
Shear Spring

The mistuned forced response of turbine engine bladed disks is treated using harmonic perturbations in the properties of a continuous ring. A continuous shear spring is attached to the ring in which the stiffness is allowed to vary along the ring annulus. The modes of such a structure with a single harmonic mistuning pattern are shown to obey the Mathieu equation, which is solved to obtain the natural frequencies and modes of the mistuned system. The forced response of the system is then examined to determine the sensitivity of the system to small mistuning. The model is extended to include multiple harmonics, allowing for the possibility of general mistuning. An expression for the maximum amplitude magnification due to small mistuning is developed by showing that high response is caused by distortion of the structural modes. A method to intentionally mistune systems for maximum forced response is demonstrated, and numerical results demonstrate the accuracy of the analytical prediction. The intentionally mistuned system response is shown to be robust with respect to small random mistuning. Such a result might be useful for designing a test rotor for screening new bladed disk designs or for establishing the root cause of fatigue problems.

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