Aerodynamic simulation of a high-pressure compressor stage using the lattice Boltzmann method

Purpose The present paper aims at evaluating the lattice Boltzmann method (LBM) on a high-subsonic high-pressure compressor stage at nominal regime. Design/methodology/approach The studied configuration corresponds to the H25 compressor operated in a closed-loop test rig at the von Karman Institute. Several operating points are simulated with LBM for two grids of successive refinements. A detailed analysis is performed on the time-averaged flow predicted by LBM, using a comparison with experimental and existing RANS data. Findings The finest grid is found to correctly predict the mean flow across the machine, as well as the influence of the rotor tip gap size. Going beyond time-averaged data, some flow analysis is performed to show the relevance of such a high-fidelity method applied to a compressor configuration. In particular, vortical structures and their evolution with the operating points are clearly highlighted. Spectral analyses finally hint at a proper prediction of tonal and broadband contents by LBM. Originality/value The application of LBM to high-speed turbomachinery flows is very recent. This paper validates one of the first LBM simulations of a high-subsonic high-pressure compressor stage.

Research of the possibility of improving the traction and economic characteristics of a supersonic passenger aircraft engine through minimal modifications to the high-pressure compressor

In this paper, the possibilities of improving the traction and economic characteristics of a by-pass turbojet engine of a high-speed passenger aircraft due to minimal modifications of the high-pressure compressor. A thermodynamic model of the investigated engine of a new design in a three-dimensional layout was formed using an automated multicriteria optimization process. A computational assessment of the change in the characteristics of compressor modifications is carried out based on a numerical model of gas dynamics.

Analisis Pengaruh High Pressure Compressor Rotor Clearance Terhadap Exhaus Gas Temperature Margin pada CFM56-7

Exhaust Gas Temperatue is an parameter where the hot gases’s temperature leave the gas turbine. Exhaust gas temperature margin is the difference between highest temperature at take off phase with redline on indicator (???????????? ???????????????????????? °????=???????????? ????????????????????????????−???????????? ???????????????? ????????????). EGTM is one of any factor to determine engine performance. A good perfomance of an engine when it has a big margin (EGTM), during operation of an engine the EGTM could decrease untill 0 (zero). So many factors could affect EGTM deteroration there are: distress hardware such as airfoil erosion, leak of an airseals, and increase of clearance between tip balde and shroud. Increase of clearance happens in high pressure compressor rotor clearance. In CFM56-7 have 9 stage(s) of high pressure compressor and each stage give the EGT Loses. The calculation of EGT Effect/Losses is actual celarance – minimum clearance x 1000 x EGT Effect °C, where actual clearance define by the substraction of outside diameter’s rotor with inside diameter’s shroud, minimum clearance define in the manual, 1000 is adjustment from mils/microinch to inch, and EGT Effect is temperature that define in the manual. The analysist had done with 6 (six) engine serial number and proceed by corelation that shown linkage between clearance and EGT Effect, the corelation is strong shown the result of corelation (r) is 0.994275999 or nearest 1.

AERODYNAMIC INFLUENCE OF A BLEED ON THE LAST STAGE OF A LOW-PRESSURE COMPRESSOR AND S-DUCT

This paper uses Computational Fluid Dynamics to investigate the effect of an engine handling bleed situated on the outer casing downstream of the last rotor stage of a low-pressure compressor and upstream of the outlet guide vane and S-shaped duct. The model, validated against existing experimental data, utilized an unsteady RANS solver incorporating a Reynolds stress closure to examine the unsteady component interactions. The results showed that at bleed rates less than 25% of the mainstream flow the bleed effects were negligible. However, at higher bleed rates performance was significantly degraded. A uniform flow extraction hypothesis was employed to separate the positional bias effects from the bulk flow diffusion. This revealed that the bleed-induced radial flow distortion can significantly affect the OGV loading distribution, which thereby dictates the position and type of stall within the OGV passage. Extraction of the rotor tip leakage via the shroud bleed, combined with the radial flow distortion, contributed to a 28% reduction in duct loss at 10% bleed and up to 50% reduced loss at 25% bleed. The actual amount of flow required to be extracted for an OGV stall to develop, was 30%. That was independent of the bleed location and the type of stall. For bleeds up to 20%, the S-duct displayed a remarkable resilience and consistency of flow variables at duct exit. However, a stalled OGV deteriorated the radial flow uniformity that was presented to the high-pressure compressor.

Details of Shrouded Stator HUB Cavity Flow in a Multi-Stage Axial Compressor Part 2: Leakage Flow Characteristics in Stator Wells

In the first part of the paper, the influence of the hub leakage flow on compressor performance and its interactions with the primary flow were investigated. While the impact of hub leakage flow on the primary passage is readily available in the open literature, details inside the cavity geometry are scarce due to the difficulties in instrumenting that region for an experiment or modeling the full cavity geometry. To shed light on this topic, the flow physics in the stator cavity inlet and outlet wells were investigated in the present part of the paper to understand the flow path of the leakage fluid and windage heating within the cavity using a coupled CFD model with inclusion of the stator cavity wells for the Purdue 3-Stage (P3S) Axial Compressor, which is representative of the rear stages of a high-pressure-compressor in core engines.

Model for evaluating the end runouts of a rotor with parallel connections of parts

The existing methods for calculating the assembly dimensional chains of aircraft engine rotors are analyzed. The factors that have a significant impact on the reliability of the calculation of the controlled assembly parameters of the product are identified. One of these factors is the existence of parallel connections of parts in the rotor. In the drum disk rotors, parallel rotor connections are formed by mating their parts along several end surfaces in the axial direction. A mathematical model is proposed that allows taking into account the parallel connections of the rotor parts. The form of relationship between rotor end run-outs and amplitudes of deviations of the shape of the mating surfaces of the parts and their angular positions in the unit is determined. The determined dependence includes many coefficients that allow taking into account the amplitudes of deviations of the shape of the mating surfaces, parallel connections of parts in the rotor, and their angular position. Determination of dependence coefficients values is solved as a problem of regression analysis. The initial data for obtaining the dependence are formed using the developed parameterized finite element model (FEM) of a part of the rotor of an aircraft engine high-pressure compressor (HPC). The results of research of end run-outs of control surfaces of disks of the considered HPC rotor assembly part are presented. The values of the dependence coefficients for assessing the end run-outs of the rotor are determined.

Details of Shrouded Stator Hub Cavity Flow in a Multi-Stage Axial Compressor Part 2: Leakage Flow Characteristics in Stator Wells

The flow in shrouded stator cavities can be quite complex with axial, radial, and circumferential variations. As the leakage flow recirculates and is re-injected into the main flow path upstream of the stator, it deteriorates the near-hub flow field and, thus, degrades the overall aerodynamic performance of the compressor. In addition, the windage heating in the cavity can raise thermal-mechanical concerns. Fully understanding the details of the shrouded-hub cavity flow in a multi-stage environment can enable better hub cavity designs. In the first part of the paper, the influence of the hub leakage flow on compressor performance and its interactions with the primary flow were investigated. While the impact of hub leakage flow on the primary passage is readily available in the open literature, details inside the cavity geometry are scarce due to the difficulties in instrumenting that region for an experiment or modeling the full cavity geometry. To shed light on this topic, the flow physics in the stator cavity inlet and outlet wells are investigated in the present paper using a coupled CFD model with inclusion of the stator cavity wells for the Purdue 3-Stage (P3S) Axial Compressor, which is representative of the rear stages of a high-pressure-compressor in core engines. At the inlet cavity, the presence of at least one pair of vortices influences the trajectory of the cavity leakage flow. The amount of leakage flow also determines the size of the vortical structures, with larger clearances creating a smaller vortex and vice versa. After passing through the labyrinth seals, the leakage flow travels along the stator landing first and then transitions to the rotor drum. In general, a flow path closer to the rotor drum achieves higher circumferential velocity but also exhibits significant temperature rise. A rise in circumferential velocity directly corresponds to a rise in temperature. In addition, the windage heating increases with increasing seal clearance. Furthermore, the inlet well contributes the most to overall windage, nearly 50% of the total windage heating, while the labyrinth seals and outlet well account for very little.

Turbomachinery Loss Analysis: The Relationship Between Mechanical Work Potential and Entropy Analyses

Physics-based loss analysis methods have been developed to interpret the detailed three-dimensional and time-dependent predictions of turbomachinery CFD simulations. This paper contrasts two analysis methods for assessing loss: entropy loss analysis (Zhao & Sandberg, GT2019-90126) and mechanical work potential analysis (Miller, GT2013-95488). The two individual analyses are applied to high-fidelity simulation data for linear high-pressure compressor and high-pressure turbine cascades. The results show each analysis captures the loss generating processes in different ways, corresponding to different terms in their equations. The key loss generation processes are shown to be turbulent and mean viscous dissipation in the mechanical work potential analysis, and mean viscous dissipation and turbulence production in the entropy loss analysis. A relationship between the two approaches is derived rigorously, providing a means to convert between the results of the two approaches, enabling designers to assess individual stage performance using the entropy-based analysis and multiple stages in terms of mechanical work potential, by using the same reference pressure.

Numerical Investigations of a High Pressure Compressor Exposed to Unsteady Pressure Gain Combustion Employing Data-Driven Methods

Pressure gain combustion (PGC) should substantially improve the thermodynamic efficiency of gas turbines by increasing the fluid total pressure as it traverses the combustion chamber. However, PGC introduces additional unsteadiness to the intrinsically complex turbomachinery flow. A high pressure compressor, located right upstream of the PGC section, is therefore constantly exposed to flow fluctuations, experiencing drop in efficiency, increase in pressure loss as well as higher stalling and structural failure risks. This numerical work analyzes how one stage of a well-established engine, namely the NASA EEE core compressor, reacts to the disturbances induced by the potential implementation of PGC. Unsteady computational fluid dynamics are employed with boundary conditions simulating the combustion unsteadiness. The main focus of the current paper is the application of data-driven methods, including the proper orthogonal decomposition (POD) and the dynamic mode decomposition (DMD), when comparing the high pressure compressor baseline operation with the PGC-disturbed case. Representative flow features and their frequency content, not identifiable with typical methods such as phase-averaging, are easily extracted from snapshots sequences. The results not only allow the identification of the most relevant coherent structures present in the unsteady flow, but also show how they change in the presence of PGC. This contribution sheds light on how novel PGC technology can be integrated with turbomachinery components, identifying modifications in the main flow features with the use of advanced decomposition techniques.