Machine learning forecasting models of disc cutters life of tunnel boring machine

2021 ◽  
Vol 128 ◽  
pp. 103779
Author(s):  
Arsalan Mahmoodzadeh ◽  
Mokhtar Mohammadi ◽  
Hawkar Hashim Ibrahim ◽  
Sazan Nariman Abdulhamid ◽  
Hunar Farid Hama Ali ◽  
...  
2013 ◽  
Vol 353-356 ◽  
pp. 1417-1421 ◽  
Author(s):  
Bin Shen ◽  
Yi Min Xia ◽  
Jian Jian Gu ◽  
Yan Chao Tian

According to the actual working condition of the full face hard rock tunnel boring machine (TBM), a 2-D discrete element model for breaking marble by two TBM disc cutters is established, it simulates the whole progress of cracks production and propagation under different confining stress and penetration; based on CSM prediction model, forces of two cutters and specific energy consumptions are calculated to determine the best penetration. The simulating result shows that there are three kinds of breaking modes of marble under different confining stress and penetration; As well as the trend that specific energy consumption decrease first and then increase with the penetration increases, and there is optimal penetration to make specific energy consumption the lowest each confining stress. The optimal penetration and the lowest specific energy consumption are determined when confining stress range from 0 to 40MPa according to the simulation results.


2013 ◽  
Vol 690-693 ◽  
pp. 2484-2489 ◽  
Author(s):  
Peng Zhou ◽  
Chao Wang ◽  
Wei Xian Gao ◽  
Yu Hou Wu

Rock tunnel boring machine is one of the main machineries and equipments for underground engineering, and the failure of tool systems is its main failure form. Rock hob test-bed is the only testing equipment for tool failure and wear. In this paper, the breaking rock by the double disc cutter is simulated and four kinds of rocks are selected to test the influece of rock characteristics and spacing between two disc cutters on the rock breaking by the double disc cutter test-bed. The results show that there is different optimal spacing between two disc cutters for different rock; the optimal spacing is inversely proportional to the hardness of the rocks; the maximum stress appears the boundary between the disc cutter and rock.


2019 ◽  
Vol 9 (18) ◽  
pp. 3715 ◽  
Author(s):  
Hai Xu ◽  
Jian Zhou ◽  
Panagiotis G. Asteris ◽  
Danial Jahed Armaghani ◽  
Mahmood Md Tahir

Predicting the penetration rate is a complex and challenging task due to the interaction between the tunnel boring machine (TBM) and the rock mass. Many studies highlight the use of empirical and theoretical techniques in predicting TBM performance. However, reliable performance prediction of TBM is of crucial importance to mining and civil projects as it can minimize the risks associated with capital costs. This study presents new applications of supervised machine learning techniques, i.e., k-nearest neighbor (KNN), chi-squared automatic interaction detection (CHAID), support vector machine (SVM), classification and regression trees (CART) and neural network (NN) in predicting the penetration rate (PR) of a TBM. To achieve this aim, an experimental database was set up, based on field observations and laboratory tests for a tunneling project in Malaysia. In the database, uniaxial compressive strength, Brazilian tensile strength, rock quality designation, weathering zone, thrust force, and revolution per minute were utilized as inputs to predict PR of TBM. Then, KNN, CHAID, SVM, CART, and NN predictive models were developed to select the best one. A simple ranking technique, as well as some performance indices, were calculated for each developed model. According to the obtained results, KNN received the highest-ranking value among all five predictive models and was selected as the best predictive model of this study. It can be concluded that KNN is able to provide high-performance capacity in predicting TBM PR. KNN model identified uniaxial compressive strength (0.2) as the most important and revolution per minutes (0.14) as the least important factor for predicting the TBM penetration rate.


2010 ◽  
Vol 102-104 ◽  
pp. 223-226 ◽  
Author(s):  
Teng Yue Wang ◽  
Ke Zhang ◽  
Hong Sun ◽  
Yu Hou Wu ◽  
Kai Jun Zhao

Full face rock tunnel boring machine (TBM) plays an important role in boring rock of tunnel. The failure of disc cutter is the main reason leading to low efficiency of TBM. In this paper, analysis of force and motion for disc cutter are carried by using ABAQUS to study stress distribution and concentration in disc cutter and rocks. Influence of different rocks on stress in disc cutter is analyzed. By combination the failure modes of disc cutter and its stress distribution, methods of decreasing failures of disc cutter are presented. Wear resistance and service life of disc cutter are improved by matching the materials of disc cutters with rocks. The results are useful for structural optimization and strengthening treatment of material of disc cutter.


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