This paper develops a model-based data driven algorithm for fault classification in proton exchange membrane fuel cells (PEMFCs). The proposed approach overcomes the drawbacks of voltage and current density assumptions in conventional model-based fault identification methods and data limitations in existing data driven approaches. This is achieved by developing a 3D model of fuel cells (FC) based on semi empirical model, analytical representation of electrochemical model, thermal model, and impedance model. The developed model is simulated for membrane drying and flooding faults in PEMFC and their effects are identified for the action of varying temperature, pressure, and relative humidity. The ohmic, concentration, activation and cell voltage losses for the simulated faults are observed and processed with wavelet transforms for feature extraction. Furthermore, the support vector machine learning algorithm is adapted to develop the proposed fault classification approach. The performance of the developed classifier is tested for an unknown data and calibrated through classification accuracy. The results showed 95.5% training efficiency and 98.6% testing efficiency.
Multi-physics-resolved digital twin of proton exchange membrane fuel cells with a data-driven surrogate model
