Ductile tearing simulation of STS410 pipe fracture test under load-controlled large-amplitude cyclic loading: Part I—Effect of load ratio

2020 ◽  
Vol 226 ◽  
pp. 106869 ◽  
Author(s):  
Jin-Ha Hwang ◽  
Gyo-Geun Youn ◽  
Hune-Tae Kim ◽  
Yun-Jae Kim ◽  
Naoki Miura
Keyword(s):  
Cyclic Loading ◽  
Large Amplitude ◽  
Load Ratio ◽  
Fracture Test ◽  
Ductile Tearing

Effects of Dynamic Strain-Aging and Cyclic Loading on Fracture Behavior of Ferritic Steels

2002 ◽  
Author(s):  
K. Linga Murty ◽  
Chang-Sung Seok
Keyword(s):  
Fracture Toughness ◽  
Cyclic Loading ◽  
Strain Aging ◽  
Crack Tip ◽  
Load Ratio ◽  
Seismic Loading ◽  
Dynamic Strain ◽  
Ferritic Steels ◽  
Bend Tests ◽  
Point Bend

Ferritic steels commonly used for pressure vessels and reactor supports in light water reactors (LWRs) exhibit dynamic strain aging (DSA) resulting in decreased ductility and toughness. In addition, recent work indicated decreased toughness during reverse-cyclic loading that has implications on reliability of these structures under seismic loading conditions. We summarize some of our recent work on these aspects along with synergistic effects, of interstitial impurity atoms (IIAs) and radiation induced point defects, that result in interesting beneficial effects of radiation exposure at appropriate temperature and strain-rate conditions. Radiation-defect interactions were investigated on pure iron, Si-killed mild steel, A533B, A516, A588 and other reactor support and vessel steels. In all cases, DSA is seen to result in decreased ductility accompanied by increased work-hardening parameter. In addition to mechanical property tests, fracture toughness is investigated on both A533B and A516 steels. While dips in fracture toughness are observed in A533B steel in the DSA region, A516 steel exhibited at best a plateau. The reasons could lie in the applied strain-rates; while J1c tests were performed on A533B steel using 3-point bend tests on Charpy type specimens, CT specimens were used for A516 steel. However, tensile and 3-point bend tests on similar grade A516 steel of different vintage did exhibit distinct drop in the energy to fracture. Load-displacement curves during J1c tests on CT specimens did show load drops in the DSA regime. The effect of load ratio (R) on J versus load-line displacement curves for A516 steel is investigated from +1 to −1 at a fixed normalized incremental plastic displacement of 0.1 (R = 1 corresponds to monotonic loading). We note that J-values are significantly reduced with decreasing load ratio. The work-hardening characteristics on the fracture surfaces were studied following monotonic and cyclic loading fracture tests along with the stress-field analyses. From the hardness and the ball-indentation tests, it was shown that decreased load ratio (R) leads to more strain hardening at the crack tip resulting in decreased fracture toughness. From the stress field analysis near the crack tip of a compact tension fracture toughness test specimen, a cycle of tensile and compressive loads is seen to result in tensile residual stresses (which did not exist at the crack tip before). These results are important to evaluations of flawed-structures under seismic loading conditions, i.e. Leak-Before-Break (LBB) and in-service flaw evaluation criteria where seismic loading is addressed. In addition, studies on fast vs total (thermal+fast) neutron spectra revealed unexpected results due to the influence of radiation exposure on source hardening component of the yield stress; grain-size of pure iron plays a significant role in these effects.

scholarly journals The Effect of Vertical Loads and the Pile Shape on Pile Group Response under Lateral Two-Way Cyclic Loading

2019 ◽  
Vol 5 (11) ◽  
pp. 2377-2391
Author(s):  
Aseel Kahlan Mahmood ◽  
Jasim M Abbas
Keyword(s):  
Cyclic Loading ◽  
Cyclic Load ◽  
Lateral Displacement ◽  
Load Ratio ◽  
Pile Group ◽  
Pile Groups ◽  
Group Response ◽  
Load Intensity ◽  
Number Of Cycles ◽  
Aluminum Pipe

This paper is presented the lateral dynamic response of pile groups embedded in dry sand under influence of vertical loads and the pile shape in-group, which are subjected to the lateral two-way cyclic loads. The laboratory typical tests with pile groups (2×1) have an aluminum-pipe (i.e. circular, square) pile, embedded length to diameter of pile ratio (L/D=40) and spacing to diameter ratio (S/D) of 3, 5, 7 and 9 are used with different cyclic-load ratio (CLR) 0.4, 0.6 and 0.8. The experimental results are revealed that both the vertical and lateral pile capacity and displacement is significantly affected by the cyclic-loading factors i.e. (number of cycles, cyclic load ratio, and shape of pile) .In this study, important design references are presented. Which are explained that the response of the pile groups under cyclic lateral loading are clear affected by the attendance of vertical load and pile shape. Where, it is reduction the lateral displacement of group piles head and increase lateral capacity about (50) % compared without vertical loads. On the other side, the pile shape is a well affected to the pile response where the level of decline in lateral displacement at the pile groups head in the square pile is more than circular pile about 20 % at the same load intensity.

Ductile Tearing Simulation of Circumferential Cracked Pipe Under Cyclic Loading Using Damage Criteria Determined by Monotonic Pipe Test Data

2018 ◽  
Author(s):  
Jin-Ha Hwang ◽  
Gyo-Geun Youn ◽  
Naoki Miura ◽  
Yun-Jae Kim
Keyword(s):  
Fracture Toughness ◽  
Cyclic Loading ◽  
Ductile Fracture ◽  
Test Data ◽  
Strain Energy ◽  
Fracture Strain ◽  
Damage Model ◽  
Fracture Toughness Test ◽  
Ductile Tearing ◽  
Damage Criteria

To evaluate the structural integrity of nuclear power plant piping, it is important to predict ductile tearing of circumferential cracked pipe from the view point of Leak-Before-Break concept under seismic conditions. CRIEPI (Central Research Institute of Electric Power Industry) conducted fracture test on Japanese carbon steel (STS410) circumferential through-wall cracked pipes under monotonic or cyclic bending load in room temperature. Cyclic loading test conducted variable experimental conditions considering effect of stress ratio and amplitude. In the previous study, monotonic fracture pipe test was simulated by modified stress-strain ductile damage model determined by C(T) specimen fracture toughness test. And, ductile fracture of pipe under cyclic loading simulated using damage criteria based on fracture strain energy from C(T) specimen test data. In this study, monotonic pipe test result is applied to determination of damage model based on fracture strain energy, using finite element analysis, without C(T) specimen fracture toughness test. Ductile fracture of pipe under variable cyclic loading conditions simulates using determined fracture energy damage model from monotonic pipe test.

Ductile Tearing of Welds in Pipe Submitted to Cyclic Loading

2017 ◽  
Author(s):  
Philippe Thibaux ◽  
Steven Cooreman ◽  
Antonio Carlucci ◽  
Johan Vekeman ◽  
Koen Van Minnebruggen ◽  
...  
Keyword(s):  
Plastic Deformation ◽  
Cyclic Loading ◽  
Flow Behavior ◽  
Base Material ◽  
Small Deformation ◽  
Automatic Identification ◽  
Ductile Tearing ◽  
Damage Models ◽  
Fracture Tests ◽  
Tearing Resistance

Flowlines and risers can be submitted to plastic deformation, sometimes cyclically, due to the installation technique, or sometimes due to exceptional events. In this case, a specific evaluation of defect acceptance in the girth weld is necessary. The present study investigates the possibility to predict ductile tearing during installation when the performed fracture mechanics tests are only high triaxiality specimens and that the effective application requires cyclic loading. A classical analysis is performed using DNV RP F108 to determine the acceptable defect size of for the case in which a pipe is submitted to cyclic loading. In the present investigation, tearing resistance was characterized with SENB specimens. An engineering critical assessment (ECA) was performed considering the size of the expected defects and the amount of plastic deformation to which the pipeline would be submitted. A validation of the ECA was performed by segment tests. While the application of ECA based on the fracture tests would predict ductile tearing with the considered defect, the results of segment tests only revealed blunting for the considered plastic deformation. It confirms the effect that in lower constraint conditions (like in segment tests), SENB test results are overly conservative. The tearing phenomenon was then simulated by the finite element method using two different damage models (Gurson-Tvergard-Needlemann and the Bai-Wierzbicki model) and compared to the experimental results. As the deformation at the crack tip is typically very large, one needs to have knowledge about the hardening behavior in the post-necking region. As this behavior cannot be directly deduced from standard measurements, an automatic identification procedure was developed to determine the post-necking flow behavior of the weld metal and the base material transverse to the weld. As reported in the literature, simplified models like Rambord-Osgood are then inadequate and model including two hardening zones is necessary: one for small deformation and one for large deformation. The calibration of the damage models was only performed on the tearing curve obtained from the SENB experiments, and the segment tests were then “blindly” simulated.

Comparison Between J and Collapse Load Approaches Applied to Fracture Test Results on Ni Base Alloy 600 Surface Cracked Plates

2010 ◽  
Author(s):  
Philippe Gilles ◽  
Yann Andrieu ◽  
Claude Amzallag
Keyword(s):  
Base Alloy ◽  
Initial Crack ◽  
Test Results ◽  
Collapse Load ◽  
Fracture Test ◽  
Ductile Tearing ◽  
Inconel 600 ◽  
Cracked Plates ◽  
Safety Margins ◽  
Fracture Assessment

The paper presents a fracture mechanics analyses of CT and surface cracked plate specimens (CCT) made from material Inconel 600. The main issue is to determine whether the plates fracture by ductile tearing or collapse with the aim of determining a simplified fracture assessment of steam generator partition plates. The paper compares J based analyses to several collapse load formulae. It is shown that estimating the tearing initiation load is almost unachievable in the present tests designed as demonstrative tests. It is also proven that most of the case collapse load formulae are very conservative. The results contribute to evidence that partition plates exhibit sufficient safety margins to failure up to the end of service life in spite of the presence of a very deep initial crack.

Four Points Bending Test on an EPR Type DMW Pipe Containing a Through-Wall Defect: Experimental and Numerical Analysis From Small Specimens Until Pipe Scale

2014 ◽  
Author(s):  
M. Bourgeois ◽  
S. Chapuliot ◽  
S. Marie ◽  
O. Ancelet ◽  
Y. Kayser
Keyword(s):  
Numerical Analysis ◽  
Ferritic Steel ◽  
Large Scale ◽  
Bending Test ◽  
Small Scale ◽  
Narrow Gap ◽  
Fracture Test ◽  
Ductile Tearing ◽  
Four Point Bending ◽  
Four Point Bending Test

Within the framework of European project STYLE [1], a fracture test on a pipe containing a through wall crack in a narrow gap Inconel Dissimilar Metals weld (welds named hereafter DMW) has been performed. The work is focusing on the Inconel - ferritic steel interface which is the weakest area of such welded pipes in front of ductile tearing. The study temperature is 300°C, which covers typical temperatures in components like hot pipes in the primary coolant system of pressurized water reactors. The four point bending test was carried out by the French Atomic Energy Commission and Alternative Energies (CEA), in order to study the mechanical properties and integrity of component such as the DMW pipes provided and designed by AREVA France. The observations made post-mortem showed a small 2.5 mm ductile tearing at the interface of Inconel and ferritic steel, and after this point, a large crack that has deviated from the interface to propagate in the Inconel and then in the stainless steel. The DMW Mock-up is presented with previous results concerning the mechanical characterizations of his constitutive materials. The second part of this paper is devoted to the four point bending test at 300°C: procedure, instrumentation and interpretation of large-scale test in terms of initiation and propagation of cracks. A comparison is made with tests performed at a smaller scale on multi-material CT specimens. The third part deals with first numerical analysis of fracture test. The results are interpreted on a small scale using finite element analysis to obtain the parameters of damage models that are needed for global approach. Finally, numerical approaches is presented and applied to simulate the fracture of the large-scale pipe. The aim of this paper is to propose and discuss the validity of new assessment methods of ductile propagation in a large scale pipe containing a through wall crack in a narrow gap dissimilar metal weld.

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