Effect of inlet and outlet size, battery distance, and air inlet and outlet position on the cooling of a lithium-ion battery pack and utilizing outlet air of cooling system to heat an air handling unit

2022 ◽  
Vol 46 ◽  
pp. 103826
Author(s):  
Jawed Mustafa
Author(s):  
Xiangping Liao ◽  
Chong Ma ◽  
Xiongbin Peng ◽  
Akhil Garg ◽  
Nengsheng Bao

Electric vehicles have become a trend in recent years, and the lithium-ion battery pack provides them with high power and energy. The battery thermal system with air cooling was always used to prevent the high temperature of the battery pack to avoid cycle life reduction and safety issues of lithium-ion batteries. This work employed an easily applied optimization method to design a more efficient battery pack with lower temperature and more uniform temperature distribution. The proposed method consisted of four steps: the air-cooling system design, computational fluid dynamics code setups, selection of surrogate models, and optimization of the battery pack. The investigated battery pack contained eight prismatic cells, and the cells were discharged under normal driving conditions. It was shown that the optimized design performs a lower maximum temperature of 2.7 K reduction and a smaller temperature standard deviation of 0.3 K reduction than the original design. This methodology can also be implemented in industries where the battery pack contains more battery cells.


Electrochem ◽  
2021 ◽  
Vol 2 (1) ◽  
pp. 50-63
Author(s):  
Seyed Saeed Madani ◽  
Erik Schaltz ◽  
Søren Knudsen Kær

This investigation’s primary purpose was to illustrate the cooling mechanism within a lithium titanate oxide lithium-ion battery pack through the experimental measurement of heat generation inside lithium titanate oxide batteries. Dielectric water/glycol (50/50), air and dielectric mineral oil were selected for the lithium titanate oxide battery pack’s cooling purpose. Different flow configurations were considered to study their thermal effects. Within the lithium-ion battery cells in the lithium titanate oxide battery pack, a time-dependent amount of heat generation, which operated as a volumetric heat source, was employed. It was assumed that the lithium-ion batteries within the battery pack had identical initial temperature conditions in all of the simulations. The lithium-ion battery pack was simulated by ANSYS to determine the temperature gradient of the cooling system and lithium-ion batteries. Simulation outcomes demonstrated that the lithium-ion battery pack’s temperature distributions could be remarkably influenced by the flow arrangement and fluid coolant type.


Energies ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 4296
Author(s):  
Chuanwei Zhang ◽  
Zhan Xia ◽  
Huaibin Gao ◽  
Jianping Wen ◽  
Shangrui Chen ◽  
...  

The spontaneous combustion of electric vehicles occurs frequently, and the main reason is the thermal runaway of a lithium-ion battery. In order to prevent the heat that is produced in the use of a lithium-ion battery out of control, this study proposed a coolant circulation cooling system, that is, the heat generated by the lithium-ion battery is transferred to heat sinks through aluminum plates and copper rods, and then dissipated through the coolant. Based on a CALB-LB5F73 LiFePO4 battery pack, experiments with the coolant circulation cooling system were conducted to study the temperature rise characteristics at different ambient temperatures. The temperature of the battery pack was still close to the upper limit of permitted temperature when the ambient temperature reached 313 K. Further improvement, increasing the diameter of copper rod of the system was proposed to enhance heat dissipation and simulations with this scheme were completed. The findings show that the cooling system can clearly reduce the temperature of a lithium-ion battery pack and control the temperature within the safe temperature range.


Author(s):  
Xia Hua ◽  
Alan Thomas

Lithium-ion batteries are being increasingly used as the main energy storage devices in modern mobile applications, including modern spacecrafts, satellites, and electric vehicles, in which consistent and severe vibrations exist. As the lithium-ion battery market share grows, so must our understanding of the effect of mechanical vibrations and shocks on the electrical performance and mechanical properties of such batteries. Only a few recent studies investigated the effect of vibrations on the degradation and fatigue of battery cell materials as well as the effect of vibrations on the battery pack structure. This review focused on the recent progress in determining the effect of dynamic loads and vibrations on lithium-ion batteries to advance the understanding of lithium-ion battery systems. Theoretical, computational, and experimental studies conducted in both academia and industry in the past few years are reviewed herein. Although the effect of dynamic loads and random vibrations on the mechanical behavior of battery pack structures has been investigated and the correlation between vibration and the battery cell electrical performance has been determined to support the development of more robust electrical systems, it is still necessary to clarify the mechanical degradation mechanisms that affect the electrical performance and safety of battery cells.


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