Effect of double-layer hole nozzle with narrow spray angle on combustion and emissions in dual-fuel natural gas engine

Diesel/natural gas dual fuel engine is acquiring more and more attention due to its potential to reduce NOX and soot emission simultaneously. Micro-pilot-induced diesel ignition natural gas engine is a popular manner to further improve the emission reduction capability of dual fuel engine. A six cylinder, four stroke, commonrail diesel engine is converted into dual fuel engine. Natural gas is injected into the intake manifold after the throttle. Five gas injection valves are used to control natural gas flow rate. Based to the established fuel supply system, a dual fuel control system is developed by using MS9S12XEP100 MCU. Voltage boosting circuit, fuel injector driving circuit, gas injection valve driving circuit and MeUn driving circuit are integrated on the platform of MCU hardware. Two ECU is connected to each other by CAN bus and several I/O ports to fulfil the fuel injection functional requirement. A software framework involves gas injection timing synchronization, fuel mode managing, multi-time injection. A MAP based fresh air mass flow rate and intake charge efficiency model is integrated in the MCU to calculate the fresh air quality in cylinder. The last part is performance optimization research at low load. Ignition diesel is divided into two stages, and the first injection timing, first injection ratio and injection pressure are used as controllable parameter to reduce NOX and HC emission. Experimental result reveal that by dividing ignition injection into two stage and advancing first injection to 60°CA BTDC CH4 emission can be reduced by 77% while NOX remains unchanged. Increasing the first injection ratio and injection pressure can also reduce THC emission. If injection pressure is higher than 75MPa, the effect of HC reduction effect is not that obvious. Experimental results shows that developed control system can accomplish the functional requirements of dual fuel engine management. Emission test results demonstrate that IMO TierII can be satisfied at diesel mode. DF mode emission performance can meet the requirement of IMO TierIII. Furthermore, as the first domestic product dual fuel dedicated control system, which has passed through the CCS authentication in China, the engine emission level can meet the current and upcoming China’s emission standard on non-road engine on the premise of guaranteeing engine power and economy.

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The Study on Dual Fuel Spray and Characteristics of Combustion of Diesel, Natural Gas and Dual Fuel

Journal of Energy Conservation ◽

10.14302/issn.2642-3146.jec-18-2135 ◽

2018 ◽

Vol 1 (1) ◽

pp. 14-30

Author(s):

Tasneem Abdalla Tasneem Abdalla ◽

Qian Wang ◽

Tan Xiaoqiang ◽

...

Keyword(s):

Natural Gas ◽

Heat Production ◽

Diesel Fuel ◽

High Speed ◽

Initial Pressure ◽

Dual Fuel ◽

Schlieren Method ◽

Gas Engine ◽

Natural Gas Engine ◽

Combustion Emissions

Combustion of fossil fuels provides around 88% of total energy supply for modern society, and meanwhile causes many environ mental problems and social problems such as air pollution and energy crisis. Therefore，both at home and abroad are focusing on the research and development of natural gas engine recently. However, the mass production and application of this kind of engine are restricted by some unsolved technical difficulties. This paper explored the injection, combustion and emission processes of diesel/ natural gas and dual fuel engine based on Chemkin II, Fire software and Schlieren method. The experimental study on the mixing process of dual fuel jet was carried out by using high-speed Schlieren method in a constant volume bomb. Based on the Fire software, and then applied to Chemkin II software to analyze the effect of the initial temperature and pressure on the net heat production and combustion emissions. The results show that Dual fuel mechanism is capable of producing different heat production behaviors when varying the initial pressure and temperature CO2 emissions are minimized by changing the initial pressure above or below the atmospheric value. However, CO emissions are peaked when diesel fuel is used. The dual fuel engine minimizes the CO emissions amount caused by diesel fuel. Increasing the initial pressure eliminates dual fuel CO2 combustion emissions. The research of this paper is important to optimize the in cylinder combustion processes of natural gas engine, and have a certain important meaning to guide the development of diesel ignition dual fuel engine.

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