Multiaxial fatigue assessment of welded steel details according to the peak stress method: Industrial case studies

2019 ◽  
Vol 125 ◽  
pp. 362-380 ◽  
Author(s):  
Giovanni Meneghetti ◽  
Alberto Campagnolo ◽  
Vittorio Babini ◽  
Matteo Riboli ◽  
Andrea Spagnoli
2020 ◽  
Vol 135 ◽  
pp. 105495 ◽  
Author(s):  
Alberto Campagnolo ◽  
Michael Vormwald ◽  
Ehsan Shams ◽  
Giovanni Meneghetti

2019 ◽  
Vol 300 ◽  
pp. 19001
Author(s):  
Giovanni Meneghetti ◽  
Alberto Campagnolo ◽  
Michael Vormwald ◽  
Ehsan Shams

The Peak Stress Method (PSM) is an approximate, FE-oriented application of the notch stress intensity factor (NSIF) approach to fatigue design of welded joints, which is based on the singular linear elastic peak stresses calculated from FE analyses performed by using coarse mesh patterns. By adopting the averaged strain energy density (SED) as a fatigue strength criterion, a design stress (the equivalent peak stress) can be defined; in conjunction with a reference design curve previously defined, the fatigue strength assessment of welded joints subjected to multiaxial fatigue loadings can be performed. In the present contribution, the PSM has been applied to the fatigue assessment of tube-tube steel joints with weld ends, which have been fatigue tested in a previous contribution under combined loadings: namely pure axial, pure torsion and in-phase as well as out-of-phase axial-torsion loadings, all of which with two load ratios, i.e. R = 0 and R = -1. The experimental fatigue results have been re-converted in terms of equivalent peak stress by adopting a 3D FE model including an idealised weld end geometry. The equivalent peak stress has proved to assess the fatigue crack initiation location in agreement with experimental observations, moreover a quite good agreement has been obtained between the experimental results and the PSM-based design scatter band.


2019 ◽  
Vol 300 ◽  
pp. 19002 ◽  
Author(s):  
Alberto Campagnolo ◽  
Giovanni Meneghetti ◽  
Vittorio Babini ◽  
Matteo Riboli ◽  
Andrea Spagnoli

The Peak Stress Method (PSM) is an engineering, FE-oriented application of the notch stress intensity factor (NSIF) approach to fatigue design of welded joints, which takes advantage of the singular linear elastic peak stresses from FE analyses with coarse meshes. Originally, the PSM was calibrated by using 3D, eight-node brick elements, taking advantage of the submodeling technique. Recently, the PSM has been calibrated by using ten-node tetra elements, which are able to directly discretize complex 3D geometries without the need for submodels. The PSM was validated for pure axial or bending loadings as well as pure torsion loadings; recently it has been extended to multiaxial loadings by adopting a design stress, the so-called equivalent peak stress, in conjunction with a reference design fatigue curve. After having briefly recalled the calibration of the PSM with tetra elements, the paper presents some applications of the PSM relevant to steel plate-to-tube welded details of industrial interest under in-phase bending-torsion fatigue loadings. Experimental data have been re-analysed using the PSM based on tetra elements. Eventually a good agreement between experimental and theoretical results has been obtained in terms of fatigue crack initiation location as well as total fatigue life.


2021 ◽  
Vol 169 ◽  
pp. 1252-1264
Author(s):  
Chaoshuai Han ◽  
Kun Liu ◽  
Yongliang Ma ◽  
Peijiang Qin ◽  
Tao Zou

2017 ◽  
Vol 101 ◽  
pp. 282-296 ◽  
Author(s):  
L. Susmel ◽  
D.G. Hattingh ◽  
M.N. James ◽  
R. Tovo

2019 ◽  
Vol 300 ◽  
pp. 13004
Author(s):  
Namiq Zuhair Faruq ◽  
Luca Susmel

The present paper deals with the formulation and implementation of a novel fatigue lifetime estimation technique suitable for designing notched components against multiaxial fatigue. This fatigue assessment procedure was devised by combining the Modified Manson-Coffin Curve Method and the Shear Strain-Maximum Variance Method with the elasto-plastic Point Method. The accuracy of the approach being proposed was checked against a large number of experimental results that were generated by testing notched cylindrical samples of medium-carbon steel En8. These tests were run under proportional/non-proportional constant/variable amplitude biaxial loading, with the effect of non-zero mean stresses and different frequencies between the axial and torsional stress/strain components being also investigated. The results from this validation exercise demonstrate that the novel multiaxial fatigue assessment methodology being proposed is highly accurate, with its systematic usage resulting in predictions falling within an error factor of 2. This remarkable level of accuracy is very promising especially in light of the fact that this approach can be applied by directly post-processing the results from elasto-plastic Finite Element (FE) models solved using commercial codes.


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