Production-intralogistics synchronization of industry 4.0 flexible assembly lines under graduation intelligent manufacturing system

2021 ◽  
Vol 241 ◽  
pp. 108272
Author(s):  
Mingxing Li ◽  
George Q. Huang
Author(s):  
Vikas Kukshal ◽  
Amar Patnaik ◽  
Sarbjeet Singh

The traditional manufacturing system is going through a rapid transformation and has brought a revolution in the industries. Industry 4.0 is considered to be a new era of the industrial revolution in which all the processes are integrated with a product to achieve higher efficiency. Digitization and automation have changed the nature of work resulting in an intelligent manufacturing system. The benefits of Industry 4.0 include higher productivity and increased flexibility. However, the implementation of the new processes and methods comes along with a lot of challenges. Industry 4.0. requires more skilled workers to handle the operations of the digitalized manufacturing system. The fourth industrial revolution or Industry 4.0 has become the absolute reality and will undoubtedly have an impact on safety and maintenance. Hence, to tackle the issues arising due to digitization is an area of concern and has to be dealt with using the innovative technologies in the manufacturing industries.


Author(s):  
Vikas Kukshal ◽  
Amar Patnaik ◽  
Sarbjeet Singh

The traditional manufacturing system is going through a rapid transformation and has brought a revolution in the industries. Industry 4.0 is considered to be a new era of the industrial revolution in which all the processes are integrated with a product to achieve higher efficiency. Digitization and automation have changed the nature of work resulting in an intelligent manufacturing system. The benefits of Industry 4.0 include higher productivity and increased flexibility. However, the implementation of the new processes and methods comes along with a lot of challenges. Industry 4.0. requires more skilled workers to handle the operations of the digitalized manufacturing system. The fourth industrial revolution or Industry 4.0 has become the absolute reality and will undoubtedly have an impact on safety and maintenance. Hence, to tackle the issues arising due to digitization is an area of concern and has to be dealt with using the innovative technologies in the manufacturing industries.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Daqiang Guo ◽  
Mingxing Li ◽  
Ray Zhong ◽  
G.Q. Huang

PurposeThe purpose of this paper is to develop an intelligent manufacturing system for transforming production management and operations to an Industry 4.0 manufacturing paradigm.Design/methodology/approachA manufacturing mode-Graduation Manufacturing System is designed for organizing and controlling production operations. An Industrial Internet of Things (IIoT) and digital twin-enabled Graduation Intelligent Manufacturing System (GiMS) with real-time task allocation and execution mechanisms is proposed to achieve real-time information sharing and production planning, scheduling, execution and control with reduced complexity and uncertainty.FindingsThe implementation of GiMS in an industrial company illustrates the potential advantages for real-time production planning, scheduling, execution and control with reduced complexity and uncertainty. For production managers and onsite operators, effective tools, such as cloud services integrates effective production and operations management strategies are needed to facilitate their decision-making and daily operations at the operational level.Originality/valueThis paper presents an Industry 4.0 paradigm-GiMS, which aims to explore Industry 4.0 technologies opportunities on operations and production management, especially on production planning, scheduling, execution and control.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yue Xiao ◽  
Zhiqing Zeng

Starting from the current problems facing Industry 4.0, this article analyzes the changes in the macro and industrial environment that Industry 4.0 faces and explains the problems, opportunities, and strategies for the manufacturing industry in the external environment. First, the reference system of the intelligent manufacturing system, the current status, and the existing problems of industrial production management are analyzed through the investigation of the status quo of industrial production and management. This puts forward the detailed requirements of the industrial intelligent manufacturing system in the data acquisition layer, data storage layer, and analysis and decision support layer and then designs the hierarchical structure of the industrial intelligent manufacturing system. Subsequently, it adopts design methods and lists product manufacturing costs, pointing out that Industry 4.0 requires industrial transformation, and finally proposes the strategic direction of smart manufacturing in combination with the Industry 4.0 network strategy. At the same time, in view of the problems of long parameter measurement time and untimely system feedback in the existing koji-making process, an online parameter measurement method based on network optimization is proposed. On the basis of the neural network, an industrial neural network with double hidden layers and self-feedback of the output layer is proposed. Through algorithm comparison experiments, the proposed parameter prediction model based on industrial neural network has better prediction results and higher accuracy. Finally, a comparison of cost, quality, delivery time, etc., before and after the implementation of Industry 4.0 intelligent manufacturing is carried out. An intelligent solution is proposed, the implementation goal is formulated, and the implementation is gradually implemented in stages, and finally an intelligent upgrade and transformation are realized. It is shown in many aspects that intelligent manufacturing provides a powerful means for enterprises to achieve agility, virtualization, lean, integration, and collaboration, and it can bring efficiency, reliability, and safety to the manufacturing process of enterprises.


2012 ◽  
Vol 457-458 ◽  
pp. 921-926
Author(s):  
Jin Zhi Zhao ◽  
Yuan Tao Liu ◽  
Hui Ying Zhao

A framework for building EDM collaborative manufacturing system using multi-agent technology to support organizations characterized by physically distributed, enterprise-wide, heterogeneous intelligent manufacturing system over Internet is proposed. According to the characteristics of agile EDM collaborative manufacturing system(AEDMCMS), the agent technology is combined with Petri net in order to analyze the model. Based on the basic Petri Net, the definition is extended and the Agent-oriented Petri net (APN) is proposed. AEDMCM is turned into the model of Petri Net which is suitable to the analysis and optimization of manufacturing processes.


2021 ◽  
Author(s):  
Xianwang Li ◽  
Zhongxiang Huang ◽  
Wenhui Ning

Abstract Machine learning is gradually developed and applied to more and more fields. Intelligent manufacturing system is also an important system model that many companies and enterprises are designing and implementing. The purpose of this study is to evaluate and analyze the model design of Intelligent Manufacturing System Based on machine learning algorithm. The method of this study is to first obtain all the relevant attributes of the intelligent manufacturing system model, and then use machine learning algorithm to delete irrelevant attributes to prevent redundancy and deviation of neural network fitting, make the original probability distribution as close as possible to the distribution when using the selected attributes, and use the ratio of industry average to quantitative expression for measurable and obvious data indicators. As a result, the average running time of the intelligent manufacturing system is 17.35 seconds, and the genetic algorithm occupies 15.63 seconds. The machine learning network takes up 1.72 seconds. Under the machine learning algorithm, the training speed is very high, obviously higher than that of the genetic algorithm, and the BP network is 2.1% higher than the Elman algorithm. The evaluation running speed of the system model design is fast and the accuracy is high. This study provides a certain value for the model design evaluation and algorithm of various systems in the intelligent era.


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