scholarly journals A Construction Method of Intelligent Manufacturing System under Industry 4.0 Model

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yue Xiao ◽  
Zhiqing Zeng

Starting from the current problems facing Industry 4.0, this article analyzes the changes in the macro and industrial environment that Industry 4.0 faces and explains the problems, opportunities, and strategies for the manufacturing industry in the external environment. First, the reference system of the intelligent manufacturing system, the current status, and the existing problems of industrial production management are analyzed through the investigation of the status quo of industrial production and management. This puts forward the detailed requirements of the industrial intelligent manufacturing system in the data acquisition layer, data storage layer, and analysis and decision support layer and then designs the hierarchical structure of the industrial intelligent manufacturing system. Subsequently, it adopts design methods and lists product manufacturing costs, pointing out that Industry 4.0 requires industrial transformation, and finally proposes the strategic direction of smart manufacturing in combination with the Industry 4.0 network strategy. At the same time, in view of the problems of long parameter measurement time and untimely system feedback in the existing koji-making process, an online parameter measurement method based on network optimization is proposed. On the basis of the neural network, an industrial neural network with double hidden layers and self-feedback of the output layer is proposed. Through algorithm comparison experiments, the proposed parameter prediction model based on industrial neural network has better prediction results and higher accuracy. Finally, a comparison of cost, quality, delivery time, etc., before and after the implementation of Industry 4.0 intelligent manufacturing is carried out. An intelligent solution is proposed, the implementation goal is formulated, and the implementation is gradually implemented in stages, and finally an intelligent upgrade and transformation are realized. It is shown in many aspects that intelligent manufacturing provides a powerful means for enterprises to achieve agility, virtualization, lean, integration, and collaboration, and it can bring efficiency, reliability, and safety to the manufacturing process of enterprises.

Author(s):  
Vikas Kukshal ◽  
Amar Patnaik ◽  
Sarbjeet Singh

The traditional manufacturing system is going through a rapid transformation and has brought a revolution in the industries. Industry 4.0 is considered to be a new era of the industrial revolution in which all the processes are integrated with a product to achieve higher efficiency. Digitization and automation have changed the nature of work resulting in an intelligent manufacturing system. The benefits of Industry 4.0 include higher productivity and increased flexibility. However, the implementation of the new processes and methods comes along with a lot of challenges. Industry 4.0. requires more skilled workers to handle the operations of the digitalized manufacturing system. The fourth industrial revolution or Industry 4.0 has become the absolute reality and will undoubtedly have an impact on safety and maintenance. Hence, to tackle the issues arising due to digitization is an area of concern and has to be dealt with using the innovative technologies in the manufacturing industries.


Author(s):  
Vikas Kukshal ◽  
Amar Patnaik ◽  
Sarbjeet Singh

The traditional manufacturing system is going through a rapid transformation and has brought a revolution in the industries. Industry 4.0 is considered to be a new era of the industrial revolution in which all the processes are integrated with a product to achieve higher efficiency. Digitization and automation have changed the nature of work resulting in an intelligent manufacturing system. The benefits of Industry 4.0 include higher productivity and increased flexibility. However, the implementation of the new processes and methods comes along with a lot of challenges. Industry 4.0. requires more skilled workers to handle the operations of the digitalized manufacturing system. The fourth industrial revolution or Industry 4.0 has become the absolute reality and will undoubtedly have an impact on safety and maintenance. Hence, to tackle the issues arising due to digitization is an area of concern and has to be dealt with using the innovative technologies in the manufacturing industries.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Daqiang Guo ◽  
Mingxing Li ◽  
Ray Zhong ◽  
G.Q. Huang

PurposeThe purpose of this paper is to develop an intelligent manufacturing system for transforming production management and operations to an Industry 4.0 manufacturing paradigm.Design/methodology/approachA manufacturing mode-Graduation Manufacturing System is designed for organizing and controlling production operations. An Industrial Internet of Things (IIoT) and digital twin-enabled Graduation Intelligent Manufacturing System (GiMS) with real-time task allocation and execution mechanisms is proposed to achieve real-time information sharing and production planning, scheduling, execution and control with reduced complexity and uncertainty.FindingsThe implementation of GiMS in an industrial company illustrates the potential advantages for real-time production planning, scheduling, execution and control with reduced complexity and uncertainty. For production managers and onsite operators, effective tools, such as cloud services integrates effective production and operations management strategies are needed to facilitate their decision-making and daily operations at the operational level.Originality/valueThis paper presents an Industry 4.0 paradigm-GiMS, which aims to explore Industry 4.0 technologies opportunities on operations and production management, especially on production planning, scheduling, execution and control.


2012 ◽  
Vol 457-458 ◽  
pp. 921-926
Author(s):  
Jin Zhi Zhao ◽  
Yuan Tao Liu ◽  
Hui Ying Zhao

A framework for building EDM collaborative manufacturing system using multi-agent technology to support organizations characterized by physically distributed, enterprise-wide, heterogeneous intelligent manufacturing system over Internet is proposed. According to the characteristics of agile EDM collaborative manufacturing system(AEDMCMS), the agent technology is combined with Petri net in order to analyze the model. Based on the basic Petri Net, the definition is extended and the Agent-oriented Petri net (APN) is proposed. AEDMCM is turned into the model of Petri Net which is suitable to the analysis and optimization of manufacturing processes.


Author(s):  
Amrut Rao ◽  
Ravindra Pathak ◽  
Ashraf Mahmud Rayed

Ethiopia, India and Bangladesh are raising economic power, but have not yet integrated very much with the global economy and still have not achieved their potential in context of technology, globalization, and international competitiveness like developed countries. These countries have much strength, but at the same time , are facing many challenges in the increasingly competitive and fast changing global economy. The main key strengths of these courtiers are their large domestic market, young and growing population, a strong private sector with experience in market institutions, and a well developed legal and financial system. In today’s environment of global competition, technological development and innovation; companies, especially manufacturing, are forced to reconfigure their manufacturing and management processes. Industry 4.0 and intelligent manufacturing are part of a transformation, in which manufacturing and information technologies have been integrated to create innovative systems of manufacturing, management and ways of doing business. This system allows optimizing manufacturing, to achieve greater flexibility, efficient production processes and generate a value added proposal for their customers, as well as to provide a timely response to their market needs. The objective of this work is to explore the Industry 4.0, smart manufacturing, environment requirement and relation of innovation in perspective of developing countries.


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