Shakedown boundary determination of a 90° back-to-back pipe bend subjected to steady internal pressures and cyclic in-plane bending moments

Author(s):  
Hany F. Abdalla
Author(s):  
Hany F. Abdalla

Shakedown analysis of 90–degree back–to–back pipe bends is scarce within open literature. According the author’s knowledge, no shakedown analysis exists for such structure based on experimental data. Ninety degree back–to–back pipe bends are extensively utilized within piping networks of nuclear submarines and modern turbofan aero–engines where space limitation is considered a paramount concern. Additionally, on larger scales, 90–degree back–to–back pipe bend configurations are also found within piping networks of huge liquefied natural gas tankers. The structure analyzed is formed by bending a straight pipe to acquire the geometry of two 90–degree pipe bends set back–to–back each having a nominal pipe size (NPS) of 10 in. Schedule 40 Standard (STD). In the current research, the 90–degree back–to–back pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic in–plane bending moments. A previously developed simplified technique for determining elastic shakedown limit loads is utilized to generate the elastic shakedown boundary of the 90–degree back–to–back pipe bend analyzed. In addition to determining the elastic shakedown boundary, elastic and post shakedown domains (Bree diagram), the maximum moment carrying capacities (limit moments) are also determined and imposed on the generated Bree diagram of the analyzed structure. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


Author(s):  
Hany F. Abdalla

Ninety degree back–to–back pipe bends are extensively utilized within piping networks of modern nuclear submarines and modern turbofan aero–engines where space limitation is considered a supreme concern. According the author’s knowledge, no shakedown analysis exists for such structure based on experimental data. In the current research, the pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic out–of–plane bending moments. A previously developed direct non–cyclic simplified technique, for determining elastic shakedown limit loads, is utilized to generate the elastic shakedown boundary of the analyzed structure. Comparison with the elastic shakedown boundary of the same structure, but subjected to cyclic in–plane bending moments revealed a higher shakedown boundary for the out–of–plane bending loading configuration with a maximum bending moment ratio of 1.4 within the low steady internal pressure spectrum. The ratio decreases towards the medium to high internal pressure spectrum. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


2014 ◽  
Vol 136 (5) ◽  
Author(s):  
Hany F. Abdalla

In the current research, the elastic shakedown limit loads for a cylindrical vessel–nozzle intersection is determined via a direct noncyclic simplified technique. The cylindrical vessel–nozzle intersection is subjected to a spectrum of steady internal pressure magnitudes and cyclic in-plane bending moments on the nozzle end. The determined elastic shakedown limit loads are utilized to generate the elastic shakedown boundary (Bree diagram) of the cylindrical vessel–nozzle structure. Additionally, the maximum moment carrying capacity (limit moments) and the elastic limit loads are determined and imposed on the Bree diagram of the structure. The simplified technique outcomes showed excellent correlation with the results of full cyclic loading elastic–plastic finite element simulations.


Author(s):  
Diana Abdulhameed ◽  
Michael Martens ◽  
J. J. Roger Cheng ◽  
Samer Adeeb

Pipe bends are frequently used to change the direction in pipeline systems and they are considered one of the critical components as well. Bending moments acting on the pipe bends result from the surrounding environment, such as thermal expansions, soil deformations, and external loads. As a result of these bending moments, the initially circular cross-section of the pipe bend deforms into an oval shape. This consequently changes the pipe bend’s flexibility leading to higher stresses compared to straight pipes. Past studies considered the case of a closing in-plane bending moment on 90-degree pipe bends and proposed factors that account for the increased flexibility and high-stress levels. These factors are currently presented in the design codes and known as the flexibility and stress intensification factors (SIF). This paper covers the behaviour of an initially circular cross-sectional smooth pipe bend of uniform thickness subjected to in-plane opening/closing bending moment. ABAQUS FEA software is used in this study to model pipe bends with different nominal pipe sizes, bend angles, and various bend radius to cross-sectional pipe radius ratios. A comparison between the CSA-Z662 code and the FEA results is conducted to investigate the applicability of the currently used SIF factor presented in the design code for different loading cases. The study showed that the in-plane bending moment direction acting on the pipe has a significant effect on the stress distribution and the flexibility of the pipe bend. The variation of bend angle and bend radius showed that it affects the maximum stress drastically and should be considered as a parameter in the flexibility and SIF factors. Moreover, the CSA results are found to be un-conservative in some cases depending on the bend angle and direction of the applied bending moment.


1972 ◽  
Vol 7 (2) ◽  
pp. 97-108 ◽  
Author(s):  
M P Bond ◽  
R Kitching

The stress analysis of a multi-mitred pipe bend when subjected to an internal pressure and a simultaneous in-plane or out-of-plane bending load has been developed. Stress patterns and flexibility factors calculated by this analysis are compared with experimental results from a large-diameter, thin-walled, three-weld, 90° multi-mitred bend which was subjected to in-plane bending tests at various internal pressures.


Author(s):  
Hany F. Abdalla ◽  
Maher Y. A. Younan ◽  
Mohammad M. Megahed

In the current research, the shakedown limit loads of a cylindrical vessel–nozzle intersection are determined via a simplified technique. The cylindrical vessel–nozzle intersection is subjected to a spectrum of steady internal pressure magnitudes and cyclic out–of–plane bending moments on the nozzle. The determined shakedown limit loads, forming the shakedown boundary, are utilized to generate the Bree diagram of the cylindrical vessel–nozzle intersection. In addition to the determined shakedown boundary, the Bree diagram includes the maximum moment carrying capacity (limit moments) and the elastic limit loads. The currently generated Bree diagram is compared with previously generated Bree diagram of the same structure, but subjected to in–plane bending. Noticeable differences regarding the magnitudes of the generated shakedown boundaries are observed. Moreover, only failure due to reversed plasticity response occurs upon exceeding the generated shakedown boundary unlike cyclic in–plane bending where the structure experienced both reversed plasticity and ratchetting failure responses. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


Author(s):  
Manish Kumar ◽  
Pronab Roy ◽  
Kallol Khan

From the recent literature, it is revealed that pipe bend geometry deviates from the circular cross-section due to pipe bending process for any bend angle, and this deviation in the cross-section is defined as the initial geometric imperfection. This paper focuses on the determination of collapse moment of different angled pipe bends incorporated with initial geometric imperfection subjected to in-plane closing and opening bending moments. The three-dimensional finite element analysis is accounted for geometric as well as material nonlinearities. Python scripting is implemented for modeling the pipe bends with initial geometry imperfection. The twice-elastic-slope method is adopted to determine the collapse moments. From the results, it is observed that initial imperfection has significant impact on the collapse moment of pipe bends. It can be concluded that the effect of initial imperfection decreases with the decrease in bend angle from 150∘ to 45∘. Based on the finite element results, a simple collapse moment equation is proposed to predict the collapse moment for more accurate cross-section of the different angled pipe bends.


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