Shakedown Boundary of a 90–Degree Back–to–Back Pipe Bend Subjected to Steady Internal Pressures and Cyclic Out–of–Plane Bending Moments

Author(s):  
Hany F. Abdalla

Ninety degree back–to–back pipe bends are extensively utilized within piping networks of modern nuclear submarines and modern turbofan aero–engines where space limitation is considered a supreme concern. According the author’s knowledge, no shakedown analysis exists for such structure based on experimental data. In the current research, the pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic out–of–plane bending moments. A previously developed direct non–cyclic simplified technique, for determining elastic shakedown limit loads, is utilized to generate the elastic shakedown boundary of the analyzed structure. Comparison with the elastic shakedown boundary of the same structure, but subjected to cyclic in–plane bending moments revealed a higher shakedown boundary for the out–of–plane bending loading configuration with a maximum bending moment ratio of 1.4 within the low steady internal pressure spectrum. The ratio decreases towards the medium to high internal pressure spectrum. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.

Author(s):  
Hany F. Abdalla

Shakedown analysis of 90–degree back–to–back pipe bends is scarce within open literature. According the author’s knowledge, no shakedown analysis exists for such structure based on experimental data. Ninety degree back–to–back pipe bends are extensively utilized within piping networks of nuclear submarines and modern turbofan aero–engines where space limitation is considered a paramount concern. Additionally, on larger scales, 90–degree back–to–back pipe bend configurations are also found within piping networks of huge liquefied natural gas tankers. The structure analyzed is formed by bending a straight pipe to acquire the geometry of two 90–degree pipe bends set back–to–back each having a nominal pipe size (NPS) of 10 in. Schedule 40 Standard (STD). In the current research, the 90–degree back–to–back pipe bend setup analyzed is subjected to a spectrum of steady internal pressures and cyclic in–plane bending moments. A previously developed simplified technique for determining elastic shakedown limit loads is utilized to generate the elastic shakedown boundary of the 90–degree back–to–back pipe bend analyzed. In addition to determining the elastic shakedown boundary, elastic and post shakedown domains (Bree diagram), the maximum moment carrying capacities (limit moments) are also determined and imposed on the generated Bree diagram of the analyzed structure. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


1972 ◽  
Vol 7 (2) ◽  
pp. 97-108 ◽  
Author(s):  
M P Bond ◽  
R Kitching

The stress analysis of a multi-mitred pipe bend when subjected to an internal pressure and a simultaneous in-plane or out-of-plane bending load has been developed. Stress patterns and flexibility factors calculated by this analysis are compared with experimental results from a large-diameter, thin-walled, three-weld, 90° multi-mitred bend which was subjected to in-plane bending tests at various internal pressures.


Author(s):  
Manish Kumar ◽  
Pronab Roy ◽  
Kallol Khan

The present paper determines collapse moments of pressurized 30°–180° pipe bends incorporated with initial geometric imperfection under out-of-plane bending moment. Extensive finite element analyses are carried out considering material as well as geometric nonlinearity. The twice-elastic-slope method is used to determine collapse moment. The results show that initial imperfection produces significant change in collapse moment for unpressurized pipe bends and pipe bends applied to higher internal pressure. The application of internal pressure produces stiffening effect to pipe bends which increases collapse moment up to a certain limit and with further increase in pressure, collapse moment decreases. The bend angle effect on collapse moment reduces with the increase in internal pressure and bend radius. Based on finite element results, collapse moment equations are formed as a function of the pipe bend geometry parameters, initial geometric imperfection, bend angle, and internal pressure for elastic-perfectly plastic material models.


2014 ◽  
Vol 136 (5) ◽  
Author(s):  
Hany F. Abdalla

In the current research, the elastic shakedown limit loads for a cylindrical vessel–nozzle intersection is determined via a direct noncyclic simplified technique. The cylindrical vessel–nozzle intersection is subjected to a spectrum of steady internal pressure magnitudes and cyclic in-plane bending moments on the nozzle end. The determined elastic shakedown limit loads are utilized to generate the elastic shakedown boundary (Bree diagram) of the cylindrical vessel–nozzle structure. Additionally, the maximum moment carrying capacity (limit moments) and the elastic limit loads are determined and imposed on the Bree diagram of the structure. The simplified technique outcomes showed excellent correlation with the results of full cyclic loading elastic–plastic finite element simulations.


Author(s):  
Anindya Bhattacharya ◽  
Sachin Bapat ◽  
Hardik Patel ◽  
Shailan Patel ◽  
Michael P. Cross

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various bend parameters (bend parameter = tRbrm2) under internal pressure and out-of-plane bending moment for various bend angles using both small and large deformation theories. FE code ABAQUS version 6.9EF-1 has been used for the analyses. The goal of the paper is to develop an expression for plastic collapse moment for a bend using plastic work curvature method when the bend is subjected to out-of-plane bending moment and internal pressure as a function of bend angle and bend parameter.


Author(s):  
Hany F. Abdalla ◽  
Maher Y. A. Younan ◽  
Mohammad M. Megahed

In the current research, the shakedown limit loads of a cylindrical vessel–nozzle intersection are determined via a simplified technique. The cylindrical vessel–nozzle intersection is subjected to a spectrum of steady internal pressure magnitudes and cyclic out–of–plane bending moments on the nozzle. The determined shakedown limit loads, forming the shakedown boundary, are utilized to generate the Bree diagram of the cylindrical vessel–nozzle intersection. In addition to the determined shakedown boundary, the Bree diagram includes the maximum moment carrying capacity (limit moments) and the elastic limit loads. The currently generated Bree diagram is compared with previously generated Bree diagram of the same structure, but subjected to in–plane bending. Noticeable differences regarding the magnitudes of the generated shakedown boundaries are observed. Moreover, only failure due to reversed plasticity response occurs upon exceeding the generated shakedown boundary unlike cyclic in–plane bending where the structure experienced both reversed plasticity and ratchetting failure responses. The simplified technique outcomes showed excellent correlation with the results of full elastic–plastic cyclic loading finite element simulations.


Author(s):  
Anindya Bhattacharya ◽  
Sachin M. Bapat

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for the pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various D/t ratios (Where D is pipe outside diameter and t is pipe wall thickness) for internal pressure and in-plane bending moment, internal pressure and out-of-plane bending moment and internal pressure and a combination of in and out-of-plane bending moments under varying ratios. Any real life component will have imperfections and the sensitivity of the models have been investigated by incorporating imperfections as scaled eigenvectors of linear bifurcation buckling analyses. The sensitivity of the models to varying parameters of Riks analysis (an arc length based method) and use of dynamic stabilization using viscous damping forces have also been investigated. Importance of defining plastic collapse load has also been discussed. FE code ABAQUS version 6.9EF-1 has been used for the analyses.


Author(s):  
Diana Abdulhameed ◽  
Michael Martens ◽  
J. J. Roger Cheng ◽  
Samer Adeeb

Pipe bends are frequently used to change the direction in pipeline systems and they are considered one of the critical components as well. Bending moments acting on the pipe bends result from the surrounding environment, such as thermal expansions, soil deformations, and external loads. As a result of these bending moments, the initially circular cross-section of the pipe bend deforms into an oval shape. This consequently changes the pipe bend’s flexibility leading to higher stresses compared to straight pipes. Past studies considered the case of a closing in-plane bending moment on 90-degree pipe bends and proposed factors that account for the increased flexibility and high-stress levels. These factors are currently presented in the design codes and known as the flexibility and stress intensification factors (SIF). This paper covers the behaviour of an initially circular cross-sectional smooth pipe bend of uniform thickness subjected to in-plane opening/closing bending moment. ABAQUS FEA software is used in this study to model pipe bends with different nominal pipe sizes, bend angles, and various bend radius to cross-sectional pipe radius ratios. A comparison between the CSA-Z662 code and the FEA results is conducted to investigate the applicability of the currently used SIF factor presented in the design code for different loading cases. The study showed that the in-plane bending moment direction acting on the pipe has a significant effect on the stress distribution and the flexibility of the pipe bend. The variation of bend angle and bend radius showed that it affects the maximum stress drastically and should be considered as a parameter in the flexibility and SIF factors. Moreover, the CSA results are found to be un-conservative in some cases depending on the bend angle and direction of the applied bending moment.


Author(s):  
Tarek M. A. A. EL-Bagory ◽  
Maher Y. A. Younan ◽  
Hossam E. M. Sallam ◽  
Lotfi A. Abdel-Latif

The aim of this paper is to investigate the effect crack depth a/W = 0 to 0.4 and load angle (30°,45°,and 60°) on the limit load of miter pipe bends (MPB) under out-of-plane bending moment with a crosshead speed 500 mm/min. The geometry of cracked and uncracked multi miter pipe bends are: bend angle, α = 90°, pipe bend factor, h = 0.844, standard dimension ratio, SDR = 11, and three junctions, m = 3. The material of the investigated pipe is a high-density polyethylene (HDPE), which is applied in natural gas piping systems. Butt-fusion welding is used to produce the welds in the miter pipe bends. An artificial crack is produced by a special cracking device. The crack is located at the crown side of the miter pipe bend, such that the crack is collinear with the direction of the applied load. The crack depth ratio, a/W = 0, 0.1, 0.2, 0.3 and 0.4 for out-of-plane bending moment “i.e. loading angle φ = 0°”. For each out-of-plane bending moment and all closing and opening load angles the limit load is obtained by the tangent intersection method (TI) from the load deflection curves produced by the specially designed and constructed testing machine at the laboratory. For each out-of-plane bending moment case, the experimental results reveals that increasing crack depth leads to a decrease in the stiffness and limit load of MPB. In case of combined load (out-of-plane and in-plane opening; mode) higher load angles lead to an increase in the limit load. The highest limit load value appears at a loading angle equal, φ = 60°. In case of combined load (out-of-plane and in-plane closing; mode) the limit load decreases upon increasing the load angle. On the other hand, higher limit load values take place at a specific loading angle equal φ = 30°. For combined load opening case; higher values of limit load are obtained. Contrarily, lower values are obtained in the closing case.


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