Further insights on the stress equilibrium method to investigate macroscopic residual stress fields: case of aluminum alloys cylinders

2020 ◽  
pp. 158506
Author(s):  
L. Millán ◽  
G. Bokuchava ◽  
R. Fernández ◽  
I. Papushkin ◽  
G. González-Doncel
Keyword(s):  
Residual Stress ◽  
Aluminum Alloys ◽  
Stress Fields ◽  
Stress Equilibrium ◽  
Equilibrium Method

Analysis of circumferentially welded thin-walled cylinders to study the effects of tack weld orientations and joint root opening on residual stress fields

2009 ◽  
Vol 223 (5) ◽  
pp. 1037-1049 ◽  
Author(s):  
N U Dar ◽  
E M Qureshi ◽  
A M Malik ◽  
M M I Hammouda ◽  
R A Azeem
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Arc Welding ◽  
Operating Conditions ◽  
Stress Fields ◽  
Welded Structures ◽  
Prime Concern ◽  
Thin Walled ◽  
Tack Weld ◽  
Welding Processes

In recent years, the demand for resilient welded structures with excellent in-service load-bearing capacity has been growing rapidly. The operating conditions (thermal and/or structural loads) are becoming more stringent, putting immense pressure on welding engineers to secure excellent quality welded structures. The local, non-uniform heating and subsequent cooling during the welding processes cause complex thermal stress—strain fields to develop, which finally leads to residual stresses, distortions, and their adverse consequences. Residual stresses are of prime concern to industries producing weld-integrated structures around the globe because of their obvious potential to cause dimensional instability in welded structures, and contribute to premature fracture/failure along with significant reduction in fatigue strength and in-service performance of welded structures. Arc welding with single or multiple weld runs is an appropriate and cost-effective joining method to produce high-strength structures in these industries. Multi-field interaction in arc welding makes it a complex manufacturing process. A number of geometric and process parameters contribute significant stress levels in arc-welded structures. In the present analysis, parametric studies have been conducted for the effects of a critical geometric parameter (i.e. tack weld) on the corresponding residual stress fields in circumferentially welded thin-walled cylinders. Tack weld offers considerable resistance to the shrinkage, and the orientation and size of tacks can altogether alter stress patterns within the weldments. Hence, a critical analysis for the effects of tack weld orientation is desirable.

Fatigue Life Recovery via Laser Shock Peening in Mechanically Damaged Aluminium Sheet; Experiments and Prediction Models

2014 ◽  
Vol 891-892 ◽  
pp. 980-985 ◽  
Author(s):  
Niall Smyth ◽  
Philip E. Irving
Keyword(s):  
Residual Stress ◽  
Fatigue Life ◽  
Prediction Models ◽  
Load Cycle ◽  
Laser Shock Peening ◽  
Stress Fields ◽  
Hole Drilling ◽  
Laser Shock ◽  
Aluminium Sheet ◽  
Shock Peening

This paper reports the effectiveness of residual stress fields induced by laser shock peening (LSP) to recover pristine fatigue life. Scratches 50 and 150 μm deep with 5 μm root radii were introduced into samples of 2024-T351 aluminium sheet 2 mm thick using a diamond tipped tool. LSP was applied along the scratch in a band 5 mm wide. Residual stress fields induced were measured using incremental hole drilling. Compressive residual stress at the surface was-78 MPa increasing to-204 MPa at a depth of 220 μm. Fatigue tests were performed on peened, unpeened, pristine and scribed samples. Scratches reduced fatigue lives by factors up to 22 and LSP restored 74% of pristine life. Unpeened samples fractured at the scratches however peened samples did not fracture at the scratches but instead on the untreated rear face of the samples. Crack initiation still occurred at the root of the scribes on or close to the first load cycle in both peened and unpeened samples. In peened samples the crack at the root of the scribe did not progress to failure, suggesting that residual stress did not affect initiation behaviour but instead FCGR. A residual stress model is presented to predict crack behaviour in peened samples.

Numerical Methods to Predict Distortion in Welded Components

2008 ◽  
Author(s):  
N. A. Leggatt ◽  
R. J. Dennis ◽  
P. J. Bouchard ◽  
M. C. Smith
Keyword(s):  
Residual Stress ◽  
Numerical Methods ◽  
Structural Integrity ◽  
Large Strain ◽  
Stress Fields ◽  
Specimen Thickness ◽  
Single Bead ◽  
Stress Profiles ◽  
Welding Processes ◽  
Integrity Assessments

Numerical methods have been established to simulate welding processes. Of particular interest is the ability to predict residual stress fields. These fields are often used in support of structural integrity assessments where they have the potential, when accurately characterised, to offer significantly less conservative predictions of residual profiles compared to those found in assessment codes such as API 579, BS7910 and R6. However, accurate predictions of residual stress profiles that compare favourably with measurements do not necessarily suggest an accurate prediction of component distortions. This paper presents a series of results that compare predicted distortions for a variety of specimen mock-ups with measurements. A range of specimen thicknesses will be studied including, a 4mm thick DH-36 ferritic plate containing a single bead, a 4mm thick DH-36 ferritic plate containing fillet welds, a 25mm thick 316L austenitic plate containing a groove weld and a 35mm thick esshete 1250 austenitic disc containing a concentric ring weld. For each component, distortion measurements have been compared with the predicted distortions with a number of key features being investigated. These include the influence of ‘small’ vs ‘large’ strain deformation theory, the ability to predict distortions using simplified analysis methods such as simultaneous bead deposition and the influence of specimen thickness on the requirement for particular analysis features. The work provides an extremely useful insight into how existing numerical methods used to predict residual stress fields can be utilised to predict the distortions that occur as a result of the welding fabrication process.

Analysis of circumferentially arc welded thin-walled cylinders to investigate the residual stress fields

2008 ◽  
Vol 46 (12) ◽  
pp. 1391-1401 ◽  
Author(s):  
Afzaal M. Malik ◽  
Ejaz M. Qureshi ◽  
Naeem Ullah Dar ◽  
Iqbal Khan
Keyword(s):  
Residual Stress ◽  
Stress Fields ◽  
Thin Walled

Advanced Evaluation Methods of Residual Stress in Bioceramics Wear Surfaces

2010 ◽  
Vol 64 ◽  
pp. 43-48
Author(s):  
Giuseppe Pezzotti
Keyword(s):  
Residual Stress ◽  
Surface Stress ◽  
Electron Probe ◽  
Stress Fields ◽  
Fluorescence Probes ◽  
Surface Residual Stress ◽  
Hip Joints ◽  
Polycrystalline Alumina ◽  
Probe Size ◽  
F Center

Photo- and electro-stimulated probes have been employed for quantitatively evaluating highly graded residual stress fields generated at the surface of alumina hip joints. Optical calibrations revealed large differences in probe size, which strongly affected the detected magnitude of residual stress. A comparison between the responses of Raman and fluorescence probes in polycrystalline alumina showed that the depth of those probes spread to an extent in the order of the tens of microns even with using a confocal probe configuration. On the other hand, the electro-stimulated luminescence emitted by oxygen vacancy sites (F+ center) in the alumina lattice represented a suitable choice for confining to a shallow volume the stress probe. The electron probe enabled confining the measurement depth to the order of the tens of nanometers. Maps of surface residual stress were collected on both main-wear and non-wear zones of an alumina femoral head. A comparison among stress maps taken at exactly the same location, but employing different probes, clarified the averaging probe effects on surface stress magnitude.

A Study of the Role of Heterogeneities in the Initial Stages of Corrosion of Glazes Using Dynamic Imaging Microellipsometry (DIM)

1996 ◽  
Vol 462 ◽  
Author(s):  
B.E. McCarthy ◽  
P.B. Vandiver ◽  
J. Kruger
Keyword(s):  
Residual Stress ◽  
Dynamic Imaging ◽  
Corrosion Process ◽  
Ceramic Production ◽  
Stress Fields ◽  
Process Dynamic ◽  
Glazed Ceramic ◽  
Mechanical Factors

ABSTRACTCommon processes used in glazed ceramic production often result in a glaze with a heterogeneous microstructure. Heterogeneities may be due to residual batch materials, intentionally added colorants and opacifiers and/or the products of devitrification and phase separation. To study the effect of heterogeneities in the corrosion process, dynamic imaging microellipsometry was used in-situ in aqueous solutions to measure spatially and temporally resolved changes in the surface of glasses (model glazes). The measurements showed increased durability near inclusions. Residual stress fields surrounding the heterogeneities influenced the results. Decoupling of chemical and mechanical factors causing this increased durability was not possible.

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