Hierarchical framework for maintenance and production scheduling of continuous ball mills in tile industries under TOU electricity pricing

2021 ◽  
pp. 129440
Author(s):  
Asefe Forghani ◽  
M.M. Lotfi ◽  
Mohammad Ranjbar ◽  
Ahmad Sadegheih
2017 ◽  
Vol 168 ◽  
pp. 239-253 ◽  
Author(s):  
Xu Gong ◽  
Marlies Van der Wee ◽  
Toon De Pessemier ◽  
Sofie Verbrugge ◽  
Didier Colle ◽  
...  

2017 ◽  
Vol 2017 ◽  
pp. 1-13 ◽  
Author(s):  
Mao Tan ◽  
Hua-li Yang ◽  
Bin Duan ◽  
Yong-xin Su ◽  
Feng He

Time-of-Use (TOU) electricity pricing provides an opportunity for industrial users to cut electricity costs. Although many methods for Economic Load Dispatch (ELD) under TOU pricing in continuous industrial processing have been proposed, there are still difficulties in batch-type processing, since power load units are not directly adjustable and nonlinearly depend on production planning and scheduling. In this paper, for hot rolling, a typical batch-type and energy intensive process in steel industry, a production scheduling optimization model for ELD is proposed under TOU pricing, in which the objective is to minimize electricity costs while considering penalties caused by jumps between adjacent slabs. A NSGA-II based multiobjective production scheduling algorithm is developed to obtain Pareto optimal solutions, and then TOPSIS based multicriteria decision-making is performed to recommend an optimal solution to facilitate field operation. Experimental results and analyses show that the proposed method cuts electricity costs in production, especially in case of allowance for penalty score increase in a certain range. Further analyses show that the proposed method has effect on peak load regulation of power grid.


Author(s):  
Yuxin Zhai ◽  
Haiyan Wang ◽  
Fu Zhao ◽  
John W. Sutherland

The scheduling of manufacturing equipment is critical in production facilities. Research on production scheduling has traditionally focused on component throughput and cycle time. However, the increase of electricity price in the United States following the market deregulation in 1990s has led to efforts to reduce energy cost via manufacturing scheduling. This paper explores the possibility of reducing electricity cost of a manufacturing facility subject to real time electricity pricing by dynamically changing operation schedules, while maintaining a pre-determined production throughput. A time series model is developed to forecast the hourly electricity price and time-indexed integer programming is used to determine the manufacturing schedule. The electricity price forecast is updated every hour based on the price history, and manufacturing schedule is updated according to the updated price forecast. A hypothetical flow line with 3 processes operating 16 hours per day is used as a case study. The line has a limited public buffer between processes and all machines in the shop have three operational states. With a throughput of 60 parts per day, the results suggest that it is possible to reduce the cost by 3.6% using an hourly forecast compared with a schedule based on a day-ahead price forecast.


Author(s):  
Rosnani Ginting ◽  
Chairul Rahmadsyah Manik

Penjadwalan merupakan aspek yang sangat penting karena didalamnya terdapat elemen perencanaan dan pengendalian produksi bagi suatu perusahaan yang dapat mengirim barang sesuai dengan waktu yang telah ditentukan, untuk memperoleh waktu total penyelesaian yang minimum. Masalah utama yang dihadapi oleh PT. ML adalah keterlambatan penyelesaian order yang mempengaruhi delivery time ke tangan costumer karena pelaksanaan penjadwalan produksi dilantai pabrik belum menghasilkan makespan yang sesuai dengan order yang ada. Oleh kaena itu dituntut untuk mencari solusi pemecahan masalah optimal dalam penentuan jadwal produksi untuk meminimisasi total waktu penyelessaian (makespan) semua order. Dalam penelitian ini, penjadwalan menggunakan metode Simulated Annealing (SA) diharapkan dapat menghasilkan waktu total penyelesaian lebih cepat dari penjadwalan yang ada pada perusahaan.   Scheduling is a very important aspect because in it there are elements of planning and production control for a company that can send goods in accordance with a predetermined time, to obtain a minimum total time of completion. The main problem faced by PT. ML is the delay in completing orders that affect delivery time to customer because the implementation of production scheduling on the factory floor has not produced the makespan that matches the existing order. Therefore, it is required to find optimal problem solving solutions in determining the production schedule to minimize the total time of elimination (makespan) of all orders. In this study, scheduling using the Simulated Annealing (SA) method is expected to produce a total time of completion faster than the existing scheduling in the company.


2018 ◽  
Vol 0 (0) ◽  
pp. 0 ◽  
Author(s):  
Marcel JOLY ◽  
Darci ODLOAK ◽  
MarioY. MIYAKE ◽  
Brenno C. MENEZES ◽  
Jeffrey D. KELLY

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