Investigation on plastic deformation behavior of sheet workpiece during radial Lorentz force augmented deep drawing process

2017 ◽  
Vol 245 ◽  
pp. 193-206 ◽  
Author(s):  
Zhipeng Lai ◽  
Quanliang Cao ◽  
Xiaotao Han ◽  
Yujie Huang ◽  
Fangxiong Deng ◽  
...  
2020 ◽  
Vol 846 ◽  
pp. 117-121
Author(s):  
Min Sik Lee ◽  
Jun Park ◽  
J.S.Suresh Babu ◽  
Chung Gil Kang

In this paper, hot and cold deep drawing processes are determined with direct deep drawing process and indirect deep drawing process. To predict the friction coefficient, the finite-element method, which can predict deformation behavior until the fracture of a blank sheet, was proposed using the forming limit diagram (FLD) curve. The effect of fracturing of the coating layer on the friction coefficient during the hot and cold deep drawing processes was investigated. The deformation behavior of the coating layer of the boron steel sheet that affects the friction coefficient in the hot and cold deep drawing processes was also proposed. A forming method that can control the surface condition of the formed product is further proposed by explaining the fracture of the coating due to the forming process.


2018 ◽  
Vol 15 ◽  
pp. 1422-1428 ◽  
Author(s):  
Zicheng Zhang ◽  
Ning Chen ◽  
Tsuyoshi Furushima ◽  
Bin Li

2014 ◽  
Author(s):  
Jung Soo Nam ◽  
Sang Won Lee ◽  
Hong Seok Kim

In this study, the size dependence of metal sheet on the plastic deformation behavior was investigated in microscale deep drawing process. In order to perform deep drawing experiments, a tooling system was first developed. Then, a series of microscale deep drawing experiments were performed in various process conditions. The blank holder gap between the blank and blankholder was controlled to eliminate the possible defect such as wrinkling. In particular, the effects of feature size were analyzed by comparing the normalized deformation loads at different values of the scale factor λ. It was found that the maximum value of the normalized deformation load and the failure instant were strongly influenced by the feature size of metal sheet.


2013 ◽  
Vol 579-580 ◽  
pp. 35-40
Author(s):  
Yang Hu ◽  
Hui Xia Liu ◽  
Chun Xing Gu ◽  
Zong Bao Shen ◽  
Xiao Wang

In this paper, cold-rolled T2 copper foils with the thickness of 50 were chosen. The foils were annealed at different temperatures, namely, 250°C, 350°C, 450°C, 550°C, respectively. Micro deep drawing experiments on cold-rolled foils and annealed foils by laser driven flyer were achieved in order to investigate annealing effects on the formability of T2 copper foil. The forming depth and material flow uniformity of the workpiece at different conditions were compared and analyzed. The test results showed that: (1) The workpiece of cold rolled foil indicates poor neutral, non-uniform material flow, smaller forming depth, it is due to that the microstructures of cold-rolled foil are fiber organizations, which leads to poor plastic deformation capacity.(2)Annealing can significantly improve the formability of the foil. In the first stage : 250-350°C, recovery and recrystallization occurred in succession in the organization of the raw material, fibrous tissue transformed into equiaxed grains, the residual stress is greatly reduced, thus, the plastic deformation capacity is recovered. The forming depth is also significantly improved, increasing by about twice. In the second stage: 350-450°C, the enhanced formability is relative to the surface layer effect, which is also a reflection of micro-scale effect. This study provided a theoretical and experimental guidance for the practical application of micro deep drawing process by laser driven flyer.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3993
Author(s):  
Thanh Trung Do ◽  
Pham Son Minh ◽  
Nhan Le

The formability of the drawn part in the deep drawing process depends not only on the material properties, but also on the equipment used, metal flow control and tool parameters. The most common defects can be the thickening, stretching and splitting. However, the optimization of tools including the die and punch parameters leads to a reduction of the defects and improves the quality of the products. In this paper, the formability of the camera cover by aluminum alloy A1050 in the deep drawing process was examined relating to the tool geometry parameters based on numerical and experimental analyses. The results showed that the thickness was the smallest and the stress was the highest at one of the bottom corners where the biaxial stretching was the predominant mode of deformation. The problems of the thickening at the flange area, the stretching at the side wall and the splitting at the bottom corners could be prevented when the tool parameters were optimized that related to the thickness and stress. It was clear that the optimal thickness distribution of the camera cover was obtained by the design of tools with the best values—with the die edge radius 10 times, the pocket radius on the bottom of the die 5 times, and the punch nose radius 2.5 times the sheet thickness. Additionally, the quality of the camera cover was improved with a maximum thinning of 25% experimentally, and it was within the suggested maximum allowable thickness reduction of 45% for various industrial applications after optimizing the tool geometry parameters in the deep drawing process.


Author(s):  
Hamidreza Gharehchahi ◽  
Mohammad Javad Kazemzadeh-Parsi ◽  
Ahmad Afsari ◽  
Mehrdad Mohammadi

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