Microstructural Analysis of Copper Foil Etched and Annealed in ECR Plasma Reactor

Microstructural analysis of commercially available cold-rolled polycrystalline copper foil, etched and annealed in an in-house developed Electron Cyclotron Resonance (ECR) Plasma Enhanced Chemical Vapour Deposition (PE-CVD) reactor, have been carried out using x-ray diffraction (XRD) studies. The annealing experiments were carried out under a vacuum environment, keeping the working pressure of the reactor at 50×10-3 mbar, for three different time spans of 30 mins, 45 mins and 1 hour at 823 K (550 °C) and 923 K (650 °C) respectively in presence of hydrogen plasma. The XRD studies reveal the significance of annealing time at two different temperatures for the determination of physical and microstructural parameters such as the average grain size and micro-strain in copper lattice by Williamson-Hall (W-H) method.

Conception of High-Frequency Power Planar Transformer Prototypes Based on FabLab Platform

Conceiving planar magnetic components for power electronic converters is very constraining, especially in the case of prototype development. Indeed, such making requires skills, specific appliances as well as human time for setting up the machine tools and the fabrication process. With the emergence of Fabrication Laboratory (FabLab), conceiving of planar copper foil prototypes becomes more feasible in a shortened time process for engineers and researchers. This paper presents a methodology and process for conceiving power planar transformers with the help of machines and tools that can be found in the usual FabLab.

Ultrasonic Tomography Study of Metal Defect Detection in Lithium-Ion Battery

Lithium-ion batteries are widely used in electric vehicles and energy storage systems. Sudden fire accident is one of the most serious issue, which is mainly caused by unpredicted internal short circuit. Metal particle defect is a key factor in internal short circuit it will not show an obvious abnormal change in battery external characteristic just like mechanical and thermal abuse. So, a non-destructive testing of battery internal metal defect is very necessary. This study is first time to scan and analyze different types of defects inside a battery by using ultrasonic technology, and it shows the detection capability boundary of this methodology. A non-contact ultrasonic scanning system with multi-channel was built to scan the battery sample with aluminum foil, copper foil and copper powder defects. The position and shape of those defects were clearly shown by using tomography methodology. It was found that the acoustic properties difference between metal defects and battery active materials has a strong influence on detection sensitivity. Compared with aluminum foil, copper foil and copper powder are easier to be detected and change the ultrasonic signal greatly, they will produce an obvious shadowing artifacts and speed displacement phenomena in tomography images. Ultrasonic tomography technology is an effective method for non-destructive testing of lithium-ion batteries.

The Effect of Ethanol on Abnormal Grain Growth in Copper Foils

Single-crystal Cu not only has high electrical and thermal conductivity, but can also be used as a promising platform for the epitaxial growth of two-dimensional materials. Preparing large-area single-crystal Cu foils from polycrystalline foils has emerged as the most promising technique in terms of its simplicity and effectiveness. However, the studies on transforming polycrystalline foil into large-area single-crystal foil mainly focus on the influence of annealing temperature and strain energy on the recrystallization process of copper foil, while studies on the effect of annealing atmosphere on abnormal grain growth behavior are relatively rare. It is necessary to carry out more studies on the effect of annealing atmosphere on grain growth behavior to understand the recrystallization mechanism of metal. Here, we found that introduction of ethanol in pure argon annealing atmosphere will cause the abnormal grain growth of copper foil. Moreover, the number of abnormally grown grains can be controlled by the concentration of ethanol in the annealing atmosphere. Using this technology, the number of abnormally grown grains on the copper foil can be controlled to single one. This abnormally grown grain will grow rapidly to decimeter-size by consuming the surrounding small grains. This work provides a new perspective for the understanding of the recrystallization of metals, and a new method for the preparation of large-area single-crystal copper foils.

A Copper Foil Electromagnetic Coupler and Its Wireless Power Transfer System without Compensation

This paper proposes a copper foil electromagnetic coupler integrating inductance and capacitance and its wireless power transfer (WPT) system without additional compensation structure. Firstly, the equivalent circuit model of the integrated electromagnetic coupler is established, and the circuit model is simplified based on the circuit theory and mutual inductance coupling theory. The self-compensating characteristics of the coupler are utilized to analyze and design the relation between electrical parameters of the system, and the basic conditions of full resonance working of the system are given. The system’s performance is verified by simulation.