Influence of defects on mechanical properties of Ti–6Al–4V components produced by selective laser melting and electron beam melting

2015 ◽  
Vol 86 ◽  
pp. 545-554 ◽  
Author(s):  
Haijun Gong ◽  
Khalid Rafi ◽  
Hengfeng Gu ◽  
G.D. Janaki Ram ◽  
Thomas Starr ◽  
...  
Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3603
Author(s):  
Tim Pasang ◽  
Benny Tavlovich ◽  
Omry Yannay ◽  
Ben Jakson ◽  
Mike Fry ◽  
...  

An investigation of mechanical properties of Ti6Al4V produced by additive manufacturing (AM) in the as-printed condition have been conducted and compared with wrought alloys. The AM samples were built by Selective Laser Melting (SLM) and Electron Beam Melting (EBM) in 0°, 45° and 90°—relative to horizontal direction. Similarly, the wrought samples were also cut and tested in the same directions relative to the plate rolling direction. The microstructures of the samples were significantly different on all samples. α′ martensite was observed on the SLM, acicular α on EBM and combination of both on the wrought alloy. EBM samples had higher surface roughness (Ra) compared with both SLM and wrought alloy. SLM samples were comparatively harder than wrought alloy and EBM. Tensile strength of the wrought alloy was higher in all directions except for 45°, where SLM samples showed higher strength than both EBM and wrought alloy on that direction. The ductility of the wrought alloy was consistently higher than both SLM and EBM indicated by clear necking feature on the wrought alloy samples. Dimples were observed on all fracture surfaces.


2018 ◽  
pp. 86-90
Author(s):  
Алексей Александрович Педаш ◽  
Владимир Валериевич Клочихин ◽  
Тамара Александровна Митина ◽  
Валерий Григорьевич Шило

The composition, structure and mechanical properties of samples obtained from the titanium alloy Ti-6Al-4V, by selective laser melting and electron beam melting processes regarding production of responsible aviation parts were carrying-out at present article.A comparative study of macro- and microstructure, mechanical properties has been carried out after inherent of Ti-6Al-4V heat treatment with or without prior hot isostatic pressing.It was established that the advent in specimens fractures and microstructure pores and non-melt inclusions of a granules condition obligatory hot isostatic pressing of a responsible parts when this kinds of defects significantly releases and correspondingly best complex of mechanical properties are obtained.The powders from titanium Ti-6Al-4V alloy were produce by inert gas (argon) spraying process and had a different particle sizing distribution: 20-50 microns for selective laser melting and 45-105 microns for electron beam melting.The microstructure of the specimens prepared using the studied production processes features an elongated lamellar alpha phase in the transformated epitaxially grown beta-matrix and is typical for Ti-6Al-4V alloy in a heat-treated condition.It has been noted that the lamellar alpha phase in the structure of the studied specimens after hot isostatic pressing is distinguished by larger sizes in width as compared to the specimens prior to hot isostatic pressing processing.Mechanical properties of the specimens produced by selective laser melting or electron beam melting processes meet the specification requirements. Hot isostatic pressing processing results in a remarkable improvement of the impact strength.  Authors should be pointed out that application of additive technologies in the manufacture of aerospace parts requires extensive research&development works, and testing efforts to confirm repeatability of alloy characteristics. A mandatory procedure of the production process and material approval shall be conducted to ensure compliance with aircraft flight safety standards and regulations.


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