Influence of sustainable cutting environments on cutting forces, surface roughness and tool wear in turning of Inconel 718

2018 ◽  
Vol 5 (2) ◽  
pp. 6746-6754 ◽  
Author(s):  
A Mehta ◽  
S. Hemakumar ◽  
A. Patil ◽  
S.P. Khandke ◽  
P. Kuppan ◽  
...  
Author(s):  
Emel Kuram ◽  
Babur Ozcelik

This study focused on the optimization of micro-milling parameters for two extensively used aerospace materials (titanium and nickel-based superalloy). The experiments were planned using Taguchi experimental design method, and the influences of spindle speed, feed rate and depth of cut on machining outputs, namely, tool wear, surface roughness and cutting forces, were determined. Tool wear, surface roughness and cutting forces measured in micro-milling of Ti6Al4V titanium alloy and Inconel 718 workpiece materials were optimized by employing Taguchi’s signal-to-noise ratio. The percentage contribution of micro-milling parameters, namely, spindle speed, feed rate and depth of cut, on tool wear, surface roughness and cutting forces was indicated by analysis of variance. The regression models identifying the relationship between the input variables and the output responses were also fitted using experimental data to predict output responses without conducting the experiments. Efficiency of regression models was determined using correlation coefficients, and the predicted values were compared with experimental results. From results, it was concluded that the established regression models could be employed for predicting tool wear, surface roughness and cutting forces in micro-milling of Ti6Al4V titanium alloy and Inconel 718 workpiece materials.


2020 ◽  
Author(s):  
Ivan Sunit Rout ◽  
P. Pal Pandian ◽  
Manish Mathew ◽  
Kevin Lobo Ivan ◽  
Shomyajit Misra

2010 ◽  
Vol 443 ◽  
pp. 382-387 ◽  
Author(s):  
Somkiat Tangjitsitcharoen ◽  
Suthas Ratanakuakangwan

This paper presents the additional work of the previous research in order to verify the previously obtained cutting condition by using the different cutting tool geometries. The effects of the cutting conditions with the dry cutting are monitored to obtain the proper cutting condition for the plain carbon steel with the coated carbide tool based on the consideration of the surface roughness and the tool life. The dynamometer is employed and installed on the turret of CNC turning machine to measure the in-process cutting forces. The in-process cutting forces are used to analyze the cutting temperature, the tool wear and the surface roughness. The experimentally obtained results show that the surface roughness and the tool wear can be well explained by the in-process cutting forces. Referring to the criteria, the experimentally obtained proper cutting condition is the same with the previous research except the rake angle and the tool nose radius.


2021 ◽  
Author(s):  
Hüseyin Gürbüz ◽  
Şehmus Baday

Abstract Although Inconel 718 is an important material for modern aircraft and aerospace, it is a kind material, which is known to have low machinability. Especially, while these types of materials are machined, high cutting temperatures, BUE on cutting tool, high cutting forces and work hardening occur. Therefore, in recent years, instead of producing new cutting tools that can withstand these difficult conditions, cryogenic process, which is a heat treatment method to increase the wear resistance and hardness of the cutting tool, has been applied. In this experimental study, feed force, surface roughness, vibration, cutting tool wear, hardness and abrasive wear values that occurred as a result of milling of Inconel 718 material by means of cryogenically treated and untreated cutting tools were investigated. Three different cutting speeds (35-45-55 m/min) and three different feed rates (0.02-0.03-0.04 mm/tooth) at constant depth of cut (0.2 mm) were used as cutting parameters in the experiments. As a result of the experiments, lower feed forces, surface roughness, vibration and cutting tool wear were obtained with cryogenically treated cutting tools. As the feed rate and cutting speed were increased, it was seen that surface roughness, vibration and feed force values increased. At the end of the experiments, it was established that there was a significant relation between vibration and surface roughness. However, there appeared an inverse proportion between abrasive wear and hardness values. While BUE did not occur during cryogenically treated cutting tools, it was observed that BUE occurred in cutting tools which were not cryogenically treated.


2020 ◽  
Vol 9 (4) ◽  
pp. 8459-8468 ◽  
Author(s):  
Octavio Pereira ◽  
Ainhoa Celaya ◽  
Gorka Urbikaín ◽  
Adrián Rodríguez ◽  
Asier Fernández-Valdivielso ◽  
...  

1997 ◽  
Vol 119 (1) ◽  
pp. 125-129 ◽  
Author(s):  
J. W. Novak ◽  
Y. C. Shin ◽  
F. P. Incropera

An experimental study has been performed to assess the feasibility of using a hybrid machining system to improve the machinability of Inconel 718. An assembled plasma enhanced machining (PEM) system is described, and experimental results obtained from both conventional and plasma enhanced machining of Inconel 718 are compared. Several advantages of PEM over conventional machining are demonstrated, including improvement of surface roughness, lower cutting forces and extended tool life.


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