scholarly journals Evaluation of tensile strength of dissimilar metal pure aluminium and pure copper friction welds

Author(s):  
M. Pratyusha ◽  
P. Venkata Ramana ◽  
G. Prasanthi
2013 ◽  
Vol 773-774 ◽  
pp. 818-823 ◽  
Author(s):  
Yasunori Harada ◽  
Masayuki Nunobiki

In shot peening, bombarding the surface with steel shot propelled at high velocity causes plastic deformation of surface. The process with the characteristic deformation was applied to joining process. Our approach has been applied to the butt joining of the dissimilar metal sheets. In this method, however, the joint strength was lower than the flow stress of base metal. The modified joining processing was being carried out to improve the bondability. In the present study, the joining of dissimilar metal sheets using a shot peening process was investigated to improve the bondability. In the joined section, the edge of the joint area of the sheets were slit using a laser. In this method, the edges of the sheet are overlapped the other sheet. When the connection is peened, the material undergoes large plastic deformation near the surface due to the collision of shots. In this process, particularly noteworthy is the plastic flow near surface layer. The edges of the sheet are joined to the other sheet, thus two sheets can be joined each other. In the experiment, the shot peening treatment was performed by using an air-type peening machine. The shots used were made of high carbon cast steel. Air pressure was 0.6 MPa and peening time was in the range of 30-240s. The metal sheets were commercial low-carbon steel, stainless steel, pure aluminium, aluminium alloy, and pure copper. The effects of processing conditions on the bondability were mainly examined. It was found that the present method was effective for joining of dissimilar metal sheets.


2018 ◽  
Vol 7 (3.6) ◽  
pp. 198 ◽  
Author(s):  
R Ajith Raj ◽  
M Dev Anand

Aircraft industries witness an extensive variety of utilizations in unique welded joints thinking about the benefit of quality and high corrosion protection. In any case, joining of dissimilar materials is more mind boggling because of the distinction in material properties. In this investigation dissimilar metal joints of pure Copper plates and Stainless Steel 304 plates of 3mm thickness were welded with Electron Beam Welding. The welding input parameters like Welding speed, Beam current and Work distance liable to quality of weld are considered. Plan of analysis has been made utilizing Taguchi strategy with three levels of input values. Ultimate tensile strength and hardness number were found to decide the mechanical quality. Both the yield esteems are consolidated for expectation and optimized using Gray Relation Analysis (GRA). The impacts of the input parameters towards weld quality were analyzed using ANOVA. 


2012 ◽  
Vol 490-495 ◽  
pp. 3348-3352
Author(s):  
Li Li Xiao ◽  
Feng Zhang Ren ◽  
Meng Qi Liu ◽  
Yu Fei Wang ◽  
Na Wen Zhang ◽  
...  

Two gray cast irons with equal tensile strength were prepared to investigate the influence of alloying on the machinability of gray iron. After 75SiFe modifying treatment, they were alloyed by the mixture additive containing RE, Cr, Mn, Si and Fe with a certain proportion and pure copper, respectively. The hardness, section sensitivity, structuralhomogenity and machinability were tested in this experiment. The results show that both of the gray irons have the same brinell hardness and the micro-hardness. The section sensitivity of the gray iron alloyed by the mixture additive is smaller than the gray iron alloyed by copper. The main cutting force of the cast iron alloyed by the mixture additive is lower than that of the cast iron alloyed by copper, therefore, the gray cast iron alloyed by the mixture additive has a better machinability than the cast iron alloyed by copper.


2020 ◽  
Vol 7 (4) ◽  
pp. 539-548
Author(s):  
Omolayo M. Ikumapayi ◽  
Benjamin I. Attah ◽  
Samuel O. Afolabi ◽  
Olurotimi M. Adeoti ◽  
Ojo P. Bodunde ◽  
...  

This present paper focused on the numerical modelling and simulation of the influence of friction and drawing tension while validating it with experimental results for both symmetric and axisymmetric plane deformations in stranded and unstranded wire drawing of pure aluminium. It must be noted that several methods have been deployed in recent years such as empirical, numerical, mathematical, analytical, as well as experimental in analyzing and optimizing forces and stresses in wire drawing and there are no definite solutions yet in solving the numerical complexities involved as a result of enormous number of factors during the wire drawing operation. On this note, modelling and simulation with different cases had been established. In this study, 9.50 mm was drawn into different diameters having 4.4 mm as entry and 1.7 mm as exit with intermediate sizes. It was established in the study that half conical angle must be kept as moderate as possible, it must not be too high or too low. An increase in reduction ratio (deformation) leads to an increase in tensile strength and that the tensile strength of material during wire during increases with an increase in the frictional coefficient. The fractographical examination revealed that unstranded aluminium drawn wire is more ductile due to the presence of a large network of dimples which are bimodal and equiaxed dominated by a cup and cone structures and this can be attributed to the ductile failure mode. Whereas the stranded aluminium-drawn wire possessed low ductility as revealed in fractography due to the presence of “Rock Candy fracture”.


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