Vacuum assisted resin transfer Moulding process review and variability analysis using Taguchi optimization technique

Author(s):  
Ajay Kumar ◽  
Deepak Kumar
2012 ◽  
Vol 43 (2) ◽  
pp. 819-824 ◽  
Author(s):  
Geneviève Palardy ◽  
Pascal Hubert ◽  
Eduardo Ruiz ◽  
Mohsan Haider ◽  
Larry Lessard

2010 ◽  
Vol 160-162 ◽  
pp. 1211-1216
Author(s):  
Zhuang Liu ◽  
Xiao Qing Wu

The impregnation stage of the Resin Transfer Moulding process can be simulated by solving the Darcy equations on a mould model, with a ‘macro-scale’ finite element method. For every element, a local ‘meso-scale’ permeability must be determined, taking into account the local deformation of the textile reinforcement. This paper demonstrates that the meso-scale permeability can be computed efficiently and accurately by using meso-scale simulation tools. We discuss the speed and accuracy requirements dictated by the macro-scale simulations. We show that these requirements can be achieved for two meso-scale simulators, coupled with a geometrical textile reinforcement modeller. The first solver is based on a finite difference discretisation of the Stokes equations, the second uses an approximate model, based on a 2D simulation of the flow.


2005 ◽  
Vol 13 (4) ◽  
pp. 323-334 ◽  
Author(s):  
Y.S. Song ◽  
K. Chung ◽  
T.J. Kang ◽  
J.R. Youn

Resin transfer moulding is characterized by the permeability tensor, which is a measure of the resistance to resin flow through the preform. Complete prediction of the second order permeability tensor for three dimensional circular braided preforms is critical to an understanding of the resin transfer moulding process. The permeability can be predicted by considering resin flow through the multi-axial fibre structure. In this study, the permeability tensor for a 3-D circular braided preform was calculated by solving a boundary problem of a periodic unit cell. The flow field through the unit cell was obtained by using a 3-D control volume finite element method (CVFEM) and Darcy's law was utilized to obtain the permeability tensor. The flow analyses were carried out for two cases, one in which the fibre tow was regarded as a permeable porous medium, and one in which it was regarded as an impermeable solid. It was found that the flow within the intra-tow region of the braided preform was negligible if the inter-tow porosity was relatively high, but flow through the tow, especially flow in the thickness direction must be considered when the porosity is low. The permeability of the braided preform was measured by a radial flow experiment and compared with the predicted permeability.


2003 ◽  
Vol 12 (3) ◽  
pp. 096369350301200
Author(s):  
Jeffrey M. Lawrence ◽  
Anthony Mahe ◽  
Yeshwanth Rao K. Naveen ◽  
Suresh G. Advani

To manufacture composite parts with the Resin Transfer Moulding process, a fluid resin is injected into a mould containing a fibrous preform. Often, due to variations in the preform structure, the flow behaviour can be drastically different from what was anticipated, which may not wet some of the fibrous regions causing dry spots. A common disturbance is race tracking, where the preform does not fit precisely along the mould edge. With the help of sensors, one can track the flow and measure the level of the disturbance in the mould. Decisions can be made on-line to re-direct the flow to avoid dry spots. A methodology was developed to measure the level of the race tracking and implement control actions to compensate for that race tracking disturbance. Fully automated experiments were run several times. For each experiment, although the level of race tracking was unknown beforehand, the controller properly compensated for the race tracking to successfully complete the mould filling.


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