Machining Behaviour, surface integrity and tool wear analysis in environment friendly turning of Inconel 718 alloy

Measurement ◽  
2021 ◽  
Vol 174 ◽  
pp. 109028
Author(s):  
Vinothkumar Sivalingam ◽  
Yanzhe Zhao ◽  
Ramkumar Thulasiram ◽  
Jie Sun ◽  
Guo kai ◽  
...  
Keyword(s):  
Tool Wear ◽  
Surface Integrity ◽  
Inconel 718 ◽  
Inconel 718 Alloy ◽  
Environment Friendly ◽  
Wear Analysis

Effect of tool wear on the surface integrity of Inconel 718 in face milling with cemented carbide tools

Wear ◽  
2021 ◽  
pp. 203752
Author(s):  
A.R.F. Oliveira ◽  
L.R.R. da Silva ◽  
V. Baldin ◽  
M.P.C. Fonseca ◽  
R.B. Silva ◽  
...  
Keyword(s):  
Tool Wear ◽  
Surface Integrity ◽  
Inconel 718 ◽  
Face Milling ◽  
Cemented Carbide ◽  
Cemented Carbide Tools

scholarly journals Comparison between cryogenic coolants effect on tool wear and surface integrity in finishing turning of Inconel 718

2020 ◽  
Vol 285 ◽  
pp. 116780
Author(s):  
S. Chaabani ◽  
P.J. Arrazola ◽  
Y. Ayed ◽  
A. Madariaga ◽  
A. Tidu ◽  
...  
Keyword(s):  
Tool Wear ◽  
Surface Integrity ◽  
Inconel 718

The Effects of Cutting Conditions on Surface Integrity in Machining Inconel 718 Alloy

2013 ◽  
Vol 554-557 ◽  
pp. 2093-2100 ◽  
Author(s):  
Domenico Umbrello
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Surface Integrity ◽  
Cutting Conditions ◽  
Machining Process ◽  
Process Performance ◽  
Inconel 718 Alloy ◽  
Dry Conditions ◽  
Rapid Tool ◽  
Cutting Speeds

Machining of advancedaerospace materials have grown in the recent years although the hard-to-machinecharacteristics of alloys like titanium or nickel based alloys cause highercutting forces, rapid tool wear, and more heat generation. This paper presentsan experimental evaluation of machining ofInconel718alloy under dry conditions at varying of cutting speeds and feed rates.The influence of the cutting conditions on surface integrity was studied interms of surface roughness, affected layer, grain size variations and phasechanges/modification. Also, the machining process performance was evaluatedthrough the power consumption and tool-wear.

Tool Wear Analysis on Drilling Process of Inconel 718 Superalloy

2020 ◽  
Author(s):  
Pedro Cabegi Barros ◽  
Gustavo Franco Barbosa ◽  
Carlos Eiji Hirata Ventura ◽  
Gustavo Roberto Santos
Keyword(s):  
Tool Wear ◽  
Inconel 718 ◽  
Drilling Process ◽  
Wear Analysis ◽  
Inconel 718 Superalloy

scholarly journals Machinability of inconel 718 during turning: Cutting force model considering tool wear, influence on surface integrity

2020 ◽  
Vol 285 ◽  
pp. 116809 ◽  
Author(s):  
Bastien Toubhans ◽  
Guillaume Fromentin ◽  
Fabien Viprey ◽  
Habib Karaouni ◽  
Théo Dorlin
Keyword(s):  
Tool Wear ◽  
Cutting Force ◽  
Surface Integrity ◽  
Inconel 718 ◽  
Force Model ◽  
Cutting Force Model

scholarly journals An experimental investigation on Inconel 718 interrupted cutting with ceramic solid end mills

2021 ◽  
Author(s):  
Paolo Parenti ◽  
Francesco Puglielli ◽  
Massimo Goletti ◽  
Massimiliano Annoni ◽  
Michele Monno
Keyword(s):  
Tool Wear ◽  
Tool Life ◽  
Surface Integrity ◽  
Wear Mechanisms ◽  
Inconel 718 ◽  
Turbine Blades ◽  
Cutting Speed ◽  
Material Surface ◽  
End Mills ◽  
Signal Monitoring

AbstractSolid ceramic end mills for machining heat resistant super alloys (HRSA) have the potential to generate higher material removal rates, up to one order of magnitude, with respect to standard carbide tools. The machining operations in aerospace industry, where large removals are required to obtain tiny and slender parts like turbine blades, is a cost-intensive task that can benefit of the adoption of ceramic solid end mills. However, these tools show a quite limited tool life, especially when used with interrupted tool engagement strategies. Moreover, they might induce heat-related problems in the workpiece material surface integrity. This paper investigates the cutting and the tool wear during milling Inconel 718 with solid ø12 mm cutting end tool made by SiAlON. The wear mechanisms are studied together with their effects on process signals as cutting forces and power, measured via external and CNC integrated sensors. The carried experimental campaign allowed to find out that tool clogging and edge chipping were the primary cutting phenomena leading the tool wear. Cutting strategy (downmilling or upmilling) produced different results in terms of tool wear sensitivity and process outputs whereas upmilling configuration showed the best results in terms of cutting signals stability and surface integrity. At the same time, cutting speed was found to increase the cutting power more in upmilling than downmilling cutting. The analysis of the forces and power demonstrated that the typical tool wear mechanisms can be traced by signal monitoring due to their high impact on cutting processes. This fact shows the good potential of signal monitoring for a better tool life evaluation.

Sign in / Sign up

Export Citation Format

Share Document