scholarly journals Effect of Ternary Fluxes on Depth of Penetration in A-TIG Welding of AISI 409 Ferritic Stainless Steel

2014 ◽  
Vol 5 ◽  
pp. 2402-2410 ◽  
Author(s):  
G. Venkatesan ◽  
Jimin George ◽  
M. Sowmyasri ◽  
V. Muthupandi
Author(s):  
Akash Deep ◽  
Vivek Singh ◽  
Som Ashutosh ◽  
M. Chandrasekaran ◽  
Dixit Patel

Abstract Austenitic stainless steel (ASS) is widely fabricated by tungsten inert gas (TIG) welding for aesthetic look and superior mechanical properties while compared to other arc welding process. Hitherto, the limitation of this process is low depth of penetration and less productivity. To overcome this problem activated tungsten inert gas (A-TIG) welding process is employed as an alternative. In this investigation the welding performance of conventional TIG welding is compared with A-TIG process using TiO2 and SiO2 flux with respect to weld bead geometry. The experimental investigation on A-TIG welding of ASS-201 grade shows TiO2 flux helps in achieve higher penetration as compared to SiO2 flux. While welding with SiO2 the hardness in HAZ and weld region higher than that of TIG welding process.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 530
Author(s):  
Jerzy Niagaj

The article presents results of comparative A-TIG welding tests involving selected unalloyed and fine-grained steels, as well as high-strength steel WELDOX 1300 and austenitic stainless steel AISI 304L. The tests involved the use of single ingredient activated fluxes (Cr2O3, TiO2, SiO2, Fe2O3, NaF, and AlF3). In cases of carbon and low-alloy steels, the tests revealed that the greatest increase in penetration depth was observed in the steels which had been well deoxidized and purified during their production in steelworks. The tests revealed that among the activated fluxes, the TiO2 and SiO2 oxides always led to an increase in penetration depth during A-TIG welding, regardless of the type and grade of steel. The degree of the aforesaid increase was restricted within the range of 30% to more than 200%.


2015 ◽  
Vol 817 ◽  
pp. 337-341
Author(s):  
Yao Yong Yi ◽  
Guan Hui Liu ◽  
Yu Peng Zhang ◽  
Zi Yi Luo ◽  
Lei Xu

A-TIG welding is a new variant of high-efficiency TIG weld technology, the weld penetration can be improved by using surface activating fluxes. In the present work, 12 mm thick stainless steel plates were welded by A-TIG method utilizing self-developed oxide-based composite activating flux. Results showed that for 12 mm thick stainless steel plates, weld joint of full penetration and one-side welding with back formation and good weld appearance could be achieved by A-TIG welding. Furthermore, compared with traditional TIG welding, the microstructure of A-TIG weld was finer, directivity of dendritic crystals near weld bond line was weaker, and mechanical properties of weld joints was also superior.


2019 ◽  
Vol 6 (2) ◽  
pp. 21-27
Author(s):  
RUSTAM SAIDOV ◽  
DURDONA KOMILOVA ◽  
MARIO KUSCH ◽  
PETER MAYR ◽  
KEVIN HOEFER

This article presents the results of the study of activating oxide fluxes effects on the energy efficiency of the TIG welding arc (A-TIG) influence. This efficiency was estimated by the amount of energy spent by the arc (q) at the depth of penetration (P). It is revealed that the arc energy efficiency factor “Kepac” can be used as an indicator of the influence of arc energy on the efficiency of penetration of the welded metal, which is determined by the ratio of spent energy per unit of depth of penetration (q/P) at TIG and A-TIG welding. In accordance with the results of the research, it is observed an increase of the energy efficiency on the welding arc penetration capability of all individual oxides used as fluxes in A-TIG welding is observed. Among them, the greatest energy efficiency of the arc process on the penetration of CrNi18-10 steel is observed when oxides such as TiO2, SiO2, Cr2O3 and Co3O4 are used.


Author(s):  
P Vasantharaja ◽  
M Vasudevan

In the present work, the optimization of Activated TIG (A-TIG) welding process parameters to achieve the desired weld bead shape parameters such as depth of penetration, bead width, and heat-affected zone (HAZ) width have been carried out using response surface methodology (RSM). The main problem faced in fabrication of weld joints is the selection of optimum combination of input variables for achieving required quality of welds. This problem can be solved by development of mathematical model and execution of experiments by RSM. Central composite design of RSM has been used to generate the design matrix for generating data on the influence of A-TIG welding process parameters. The input variables considered were welding current, torch speed, electrode tip angle, and arc gap. The response variables considered were depth of penetration, bead width and HAZ width. A second-order response surface model is developed for predicting the response for the set of given input process parameters. Then, numerical and graphical optimization is performed using RSM to obtain the desired depth of penetration, bead width, and target HAZ width using desirability approach.


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