scholarly journals A 3D model to solve U-tube steam generator secondary side thermal-hydraulics with coupled primary-to-secondary side heat transfer

2020 ◽  
Vol 370 ◽  
pp. 110895
Author(s):  
D. Vivaldi
Author(s):  
Tenglong Cong ◽  
Wenxi Tian ◽  
Guanghui Su ◽  
Suizheng Qiu

Steam generator (SG), as the primary-to-secondary heat exchanger and pressure boundary of primary loop, should be integrated and performs well in heat transfer ability. Flow characteristics of the secondary side fluid of SG are essential to analyze U-tube wastage caused by the flow-induced vibration and thermal stress. In this paper, secondary side two-phase flow was simulated based on the porous media model. Additional momentum and energy source terms were appended to the momentum and energy equations of porous media region, respectively. The additional momentum source contained the resistances of downcomer, tube bundle, support plate and separator. The additional energy source included the heat transfer from primary side to secondary side fluid. Solving the control equations by ANSYS FLUENT solver yielded the distributions of velocity, temperature, pressure, density and quality, which can be used in the analysis of flow-induced vibration and separator.


Author(s):  
Chenglong Wang ◽  
Dalin Zhang ◽  
Suizheng Qiu ◽  
Wenxi Tian ◽  
Guanghui Su

This paper addresses the numerical simulation of two-phase flow heat transfer among the tube bundles with tube support plate (TSP) of an integral type pressurized water reactor steam generator using RPI wall boiling model. The subcooled nucleate boiling phenomenon and the coupled heat transfer between the SG primary side and secondary side were obtained. Also, the effects of tube support plate (TSP) and the different inlet subcooling on the thermal-hydraulic characteristics of SG were studied. From the results of the present numerical simulation, it reasonably revealed the subcooled flow boiling occurred in the SG secondary side and the distributions of key parameters around TSP, elucidating that this model can provide useful information to the design of the steam generator.


Author(s):  
John P. Krasznai

CANDU Stations are designed with significant amounts of carbon steel piping in the primary circuit. Although the primary coolant chemistry is such that carbon steel corrosion is minimized, nevertheless magnetite transport from the carbon steel surfaces to the steam generators is a significant issue leading to potential reduction in heat transfer efficiency in the steam generator. There are other contributors to the reduction of heat transfer efficiency such as divider plate leakage whereby some of the coolant short circuits the steam generator tubes and secondary side steam generator tube fouling. CANDU station operators have utilized a number of mitigating measures such as primary and secondary side mechanical and chemical tube cleaning, and divider plate refurbishment to counter these problems but these are all expensive and dose intensive, It is therefore very important to establish the relative contribution of each source to the overall heat transfer degradation problem so the most effective results are obtained. Tube removal and laboratory assessment of the oxide loading is possible and has been utilized but at best it provides an incomplete picture since typically only short lengths of tubes are removed — most often from the hot leg and the tube removal process adversely impacts the primary side oxide integrity. Kinectrics Inc. has developed, qualified and deployed Oxiprobe, a highly mobile non destructive technology able to remove and quantify the deposited oxide loading on the primary surfaces of steam generator tubes. The technology is deployed during shutdown and provides valuable, direct information on: • Primary oxide distribution within the steam generator; • Oxide loading (thickness of oxide) on the primary surfaces of steam generator tubes; • Oxide composition and radiochemical characterization. The End Effector probe can reach either side of the straight section of the steam generator U tube but as currently designed it is unable to be deployed in the U-tube region. The current technology is able to visit 4 tubes simultaneously. The technology is Code classified as a Class 6 fitting by the Canadian Nuclear Safety Commission and registered by the Ontario Technical Standards and Safety Authority as a pressure boundary retaining system. Although the application of the technology to date has been applied to steam generator tubes, in principle it can be applied to any heat exchanger tube, vertical or horizontal. This paper will describe the system, the qualification program for its deployment as well as some actual field results. The applicability of the technology for PWR steam generators is also addressed.


2015 ◽  
Vol 787 ◽  
pp. 238-242 ◽  
Author(s):  
R. Pachaiyappan ◽  
J. Dasa Prakash

Air pre-heater and economizer are heat transfer surfaces in which air temperature and water temperature are raised by transferring heat from other media such as flue gas. Hot air is necessary for rapid combustion in the furnace and also for drying coal in milling plants. So an essential boiler accessory which serves this purpose is air pre-heater. The air pre-heater is not essential for operation of steam generator, but they are used where a study of cost indicates that money can be saved or efficient combustion can be obtained by their use. The decision for its adoption can be made when the financial advantages is weighed against the capital cost of heater. The efficiency of the boiler increases with the increase in the temperature of the combustion air used in the furnace. This is achieved by the increased temperature of the flue gas in the air preheater and economizer zone. This paper deals with the different ways to obtain the maximum heat from the flue gas travelling through the air preheater and the economizer zone to improve the boiler efficiency.


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