The influences of welding parameters on the metal vapor plume in fiber laser welding based on 3D reconstruction

2018 ◽  
Vol 107 ◽  
pp. 1-7 ◽  
Author(s):  
Yan Cai ◽  
Haokun Heng ◽  
Fang Li ◽  
Min Wang
2013 ◽  
Vol 40 (11) ◽  
pp. 1103004
Author(s):  
赵琳 Zhao Lin ◽  
塚本进 Tsukamoto Susumu ◽  
荒金吾郎 Arakane Goro ◽  
张岩 Zhang Yan ◽  
田志凌 Tian Zhiling

2018 ◽  
Vol 100 ◽  
pp. 239-247 ◽  
Author(s):  
Xin Chen ◽  
Xiaosi Zhang ◽  
Shengyong Pang ◽  
Renzhi Hu ◽  
Jianzhong Xiao

Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 625 ◽  
Author(s):  
Mingjun Zhang ◽  
Shun Chen ◽  
Yingzhe Zhang ◽  
Genyu Chen ◽  
Zhuming Bi

High-power fiber laser welding is an efficient and effective way to produce heavy section structures. However, there is a significant challenge in producing the welds with free of imperfections such as nail-head-shaped welds, spatters, and root sagging. This is partially due to a lack of understanding of the welding mechanism of high-power fiber laser. In this paper, we were especially interested in the mechanism to improve the appearance of welds, and we focused on the autogenous laser welding on thick stainless steel plates by a 10 kW fiber laser. To look into the relations of process parameters and the quality of welds, a high-speed imaging system was applied to observe the molten pool flow and vapor plume during the welding process. The appearances of welds subjected to different welding conditions were analyzed. The results showed that (1) nail-head-shaped welds were suppressed by using a gas jet during laser welding process. (2) In the forward welding, a gentle upwelling molten metal flow on the rear keyhole wall, a deeper weld pool and a weaker vapor plume resulted in no spatter. (3) The gravity affected the formation of underfills and root sagging significantly during autogenous laser welding of thick plates. (4) When the workpiece was placed vertically in the transverse position, the welding process was stable without an aggregation of molten melt at the back surface. Moreover, the mechanisms of forming root sagging and humps were different at the top surface.


Author(s):  
Sohini Chowdhury ◽  
Yadaiah Nirsanametla ◽  
Muralidhar Manapuram

This work focuses on examining the influence of welding parameters under different welding atmospheres and evaluation of keyhole profile during fiber laser welding operation. The experiments are carried out in two different welding atmospheres, namely self-protected atmosphere of Ar gas and open atmospheric conditions. The effect of these two atmospheric conditions on weld profile formation and dimensions, and microstructural evolution for SS 316 plates are examined. In addition, the keyhole profile is evaluated by using a semi-analytical mathematical model, a point-by-point energy balance determination at the keyhole wall, which is mapped with experimentally measured weld macrographs for similar welding conditions. It has been determined that the weld quality is profound in the case of a self-protected atmosphere with respect to aspect ratio, weld defects, and microstructural characterization. Moreover, better weld bead profile and cleaner weld seam on the upper surface is determined in samples welded in a self-protected atmosphere.


2021 ◽  
Author(s):  
Iskander Tlili ◽  
Dumitru Baleanu ◽  
S. Mohammad Sajadi ◽  
Ferial Ghaemi

Abstract In these days, laser is a useful and valuable tool. Low input heat, speed, accuracy, and high controllability of laser welding have led to widespread use in various industries. Nickel-based superalloys are creep-resistant materials used in high-temperature conditions. Also, these alloys have high strength, fatigue, and suitable corrosion resistance. Inconel 625 is a material that is strengthened by a complex deposition mechanism. Therefore, the parameters related to laser welding affect the microstructure and mechanical properties. Therefore, in this study, the effect of fiber laser welding parameters on temperature distribution, weld bead dimensions, melt flow velocity, and microstructure was investigated by finite volume and experimental methods. In order to detect the temperature history during continuous laser welding, two thermocouples were considered at a distance of 2 mm from the welding line. The heat energy from the laser beam was modeled as surface and volumetric heat flux. The results of numerical simulation showed that Marangoni stress and buoyancy force are the most important factors in the formation of the flow of liquid metal. Enhancing the laser power to 400 W led to the expansion of the width of the molten pool by 1.44 mm, which was in good agreement with the experimental results. Experimental results also showed that increasing the temperature from 500 °C around the molten pond leads to the formation of a coarse-grained austenitic structure.


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