Profile error compensation in high precision 3D micro-EDM milling

2013 ◽  
Vol 37 (2) ◽  
pp. 399-407 ◽  
Author(s):  
Minh Dang Nguyen ◽  
Yoke San Wong ◽  
Mustafizur Rahman
2021 ◽  
Author(s):  
Hai Yu ◽  
WAN Hua ◽  
LU Xinran ◽  
Zhao Changhai ◽  
Liang Lihui

Author(s):  
Caixu Yue ◽  
Xianli Liu ◽  
Yunpeng Ding ◽  
Steven Y Liang

Tool deflection induced by cutting force could result in dimensional inaccuracies or profile error in corner milling process. Error compensation has been proved to be an effective method to get accuracy component in milling process. This article presents a methodology to compensate profile errors by modifying tool path. The compensation effect strongly depends on accuracy of the cutting force model used. The mathematical expression of chip thickness is proposed based on the true track of cutting edge for corner milling process, which considers the effect of tool deflection. The deflection of tool is calculated by finite element method. Then, an off-line compensation algorithm for corner profile error is developed. Following the theoretical analysis, the effect of the error compensation algorithm is verified by experimental study. The outcome provides useful comprehension about selection of process conditions for corner milling process.


2015 ◽  
Vol 83 (9-12) ◽  
pp. 1515-1523 ◽  
Author(s):  
J. P. Xi ◽  
H. Y. Zhao ◽  
B. Li ◽  
D. X. Ren

1996 ◽  
Author(s):  
Guenter Spahlinger ◽  
Manfred W. Kemmler ◽  
Markus Ruf ◽  
Mauricio A. Ribes ◽  
Steffen Zimmermann

2010 ◽  
Vol 97-101 ◽  
pp. 4206-4212 ◽  
Author(s):  
Shao Hui Yin ◽  
Feng Jun Chen ◽  
Yu Wang ◽  
Yu Feng Fan ◽  
Yong Jian Zhu ◽  
...  

A compensation method was proposed for correcting wheel setting error and residual form error in nanogrinding of axisymmetric surfaces. In this method, profile data from on-machine measurement were used to obtain the setting error of grinding wheel, as well as the normal residual form error. Compensation model of single-point inclined-axis grinding was built up for generating new compensation path. Grinding test of aspheric tungsten carbide mould was conducted to evaluate performances of the compensation method. A profile error of 182 nm (peak to valley) and average surface roughness of 1.71 nm were achieved. These results indicated that the form error compensation method may significantly improve form accuracy of ground surface.


2014 ◽  
Vol 609-610 ◽  
pp. 1213-1218 ◽  
Author(s):  
Jie Li ◽  
Jing De Zhu ◽  
Li Peng Hou ◽  
Jun Liu

Semi-strapdown inertial measurement method provides a new solution for the high-precision measurement on flight attitude of high-spinning ammunition, while the specific set of components in the semi-strapdown application will cause a series of errors. This paper mainly analyzes the generation mechanism of motor speed fluctuation error and the misalignment error in coupling axis. Then the instantaneous motor speed measurement method based on the high-precision gyroscope is designed and the misalign model of coupling axis is set up, MEMS inertial measurement area centripetal force equation under the condition of high speed is worked out, and accuracy error parameters affecting the measurement are obtained. Finally, the paper provides corresponding error compensation method and comparative tests are conducted. The results show that the compensated system improves the accuracy of attitude angle calculating and the error has been effectively suppressed.


2013 ◽  
Vol 712-715 ◽  
pp. 1571-1575
Author(s):  
Feng Yang ◽  
Qia Heng Tang ◽  
Yin Biao Guo

In this paper, a thermal error analysis and compensation method for a high precision aspheric measuring platform driven by a linear motor system is presented. After analyzing the heat source of thermal deformation, the thermal deformation of guide is selected to be object, and the thermal analysis method of guide in heat balance state is proposed. According to the motor temperature at different positions, the thermal error curve of guide is obtained through simulation. Modeling the global positioning error of measuring platform and the compensation model of thermal error using polynomial fitting, the thermal error compensation experiments is implemented by applying compensation system of measuring platform's controller. The experimental results show that the maximum positioning error in heat balance state is reduced from 1.5μm to 0.7μm, which verify the validity of thermal error compensation model.


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