scholarly journals Study on the Optimization of Eddy Current Testing Coil and the Defect Detection Sensitivity

2015 ◽  
Vol 130 ◽  
pp. 1649-1657 ◽  
Author(s):  
H.T. Zhou ◽  
K. Hou ◽  
H.L. Pan ◽  
J.J. Chen ◽  
Q.M. Wang
Sensors ◽  
2020 ◽  
Vol 20 (19) ◽  
pp. 5515
Author(s):  
Linnan Huang ◽  
Chunhui Liao ◽  
Xiaochun Song ◽  
Tao Chen ◽  
Xu Zhang ◽  
...  

The uneven surface of the weld seam makes eddy current testing more susceptible to the lift-off effect of the probe. Therefore, the defect of carbon steel plate welds has always been a difficult problem in eddy current testing. This study aimed to design a new type of eddy current orthogonal axial probe and establish the finite element simulation model of the probe. The effect of the probe structure, coil turns, and coil size on the detection sensitivity was simulated. Further, a designed orthogonal axial probe was used to conduct a systematic experiment on the weld of carbon steel specimens, and the 0.2 mm width and 1 mm depth of weld defects of carbon steel plates were effectively detected. The experimental results showed that the new orthogonal axial eddy current probe effectively suppressed the unevenness effect of the weld surface on the lift-off effect during the detection process.


2014 ◽  
Vol 945-949 ◽  
pp. 1987-1990
Author(s):  
Si Quan Zhang ◽  
Yu Liu ◽  
Hao Jun Xu ◽  
Chang Yin

The structure of conventional bobbin probe was modified to improve the detection sensitivity of defects in metal tube. Based on the results of finite element simulation, several types of modified probes are fabricated and used to detect artificial defects in tube and the defect signals are acquired and analyzed. The simulation and experimental results verified that the modified eddy current probes are more sensitive to non-axial defects than conventional bobbin probe and can improve the reliability of tube inspection.


2020 ◽  
Vol 10 (24) ◽  
pp. 8796
Author(s):  
Yuedong Xie ◽  
Jiyao Li ◽  
Yang Tao ◽  
Shupei Wang ◽  
Wuliang Yin ◽  
...  

Titanium alloy is widely used in the area of aerospace and aviation due to its excellent properties. Eddy current testing (ECT) is among the most extensively used non-destructive techniques for titanium alloy material inspection. However, most previous research has focused on inspecting defects far from the edge of the material. It is a challenging task for edge crack detection because of edge effect. This study aims to investigate the influences of sensor parameters on edge effect and defect detection capability, and in the meantime, optimize sensor parameters to improve the capability of edge defect detection. The simulation method for edge effect evaluation is proposed including the 2k factorial design used for factor screening, and the regression model is fitted and validated for sensor design and optimization for edge defect detection. A simulation scheme is designed to investigate the defect detection capability. An approach comprehensively analyzing the influence of coil parameters on edge effect and defect detection capability is applied to determine the optimal coil parameters for edge defect detection.


2018 ◽  
Vol 7 (2) ◽  
pp. 453-459 ◽  
Author(s):  
Jan Marc Otterbach ◽  
Reinhard Schmidt ◽  
Hartmut Brauer ◽  
Marek Ziolkowski ◽  
Hannes Töpfer

Abstract. Lorentz force eddy current testing (LET) is a motion-induced eddy current testing method in the framework of nondestructive testing. In this study, we address the question of how this method is classified in comparison with a commercial eddy current testing (ECT) measurement device ELOTEST N300 in combination with the probe PKA48 from Rohmann GmbH. Therefore, measurements using both methods are performed and evaluated. Based on the measurement results, the corresponding defect detection limits, i.e., up to which depth the defect can be detected, are determined and discussed. For that reason, the excitation frequency spectrum of the induced eddy currents in the case of LET is considered.


ACTA IMEKO ◽  
2015 ◽  
Vol 4 (2) ◽  
pp. 62
Author(s):  
Artur Lopes Ribeiro ◽  
A. Lopes Ribeiro ◽  
Helena G. Ramos ◽  
Tiago J. Rocha

The purpose of this paper is to compare the performance of the giant magneto-resistor (GMR) and anisotropic magneto-resistor (AMR) sensors for remote field eddy current testing in stainless steel tubes. Two remote field eddy current probes were built to compare detection and characterization capabilities in standard defects like longitudinal and transverse defects. Both probes include a coil to produce a sinusoidal magnetic field that penetrates the tube wall. Each probe includes a detector with GMR and AMR sensors, where each sensor has four magneto-resistive elements configured in a Wheatstone bridge. Each sensor needs to be biased differently to operate in the high sensitivity linear mode. The description of the measurement system used to detect defects is present in the paper. For the choice of the detector optimal position, numerical simulation and experimental measurements were performed. For comparison of these sensors in defect detection using remote field eddy current testing, the experimental measurements were performed under the same conditions. The results are presented and discussed in the paper.


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