CFD comparative analysis on the pollution characteristics of coal dust under turbulent airflow from coal cutting in the fully mechanized mining face

2021 ◽  
Vol 146 ◽  
pp. 515-530
Author(s):  
Guobao Zhang ◽  
Biao Sun ◽  
Shuzheng Song ◽  
Hao Wang ◽  
Gang Zhou
2020 ◽  
Vol 45 (11) ◽  
pp. 9815-9833
Author(s):  
Guodong Zhai ◽  
Wentao Zhang ◽  
Yaozong Li ◽  
Xinghao Lu ◽  
Wenyuan Hu

AbstractIn order to effectively reduce the coal dust concentration in a fully mechanized mining face, this research used laboratory experiment, numerical simulation, and field test to conduct an in-depth exploration of the ejector precipitator installed at the low-level caving coal hydraulic support. Firstly, through the experimental platform in the laboratory, the dust removal effect of the nozzle with different structural parameters was tested, and the 3D particle dynamic analyzer was adopted to verify its atomization characteristics; then, the structural parameters corresponding to the nozzle in the best test results were obtained. Secondly, by using Fluent, the negative pressure flow field in the ejector barrel was numerically simulated. The results indicated that when the pressure of supply water was 12 MPa, the negative pressure value formed in the flow field was the lowest and the inspiratory velocity was the largest, which was conducive to dust removal. Finally, the tests of liquid–gas ratio and dust removal ratio were carried out in a fully mechanized mining face. The results showed that when the nozzle specification recommended by the experiment and the pressure of supply water recommended by the numerical simulation were used, the removal ratios of the total coal dust and the respirable coal dust were 89.5% and 91.0%, respectively, at the measuring point of the highest coal dust concentration. It indicates that the ejector precipitator has a good application effect in reducing the coal dust concentration in a fully mechanized mining face and improving the work environment of coal mine workers.


2020 ◽  
Author(s):  
Zbigniew Rak ◽  
Jerzy Stasica ◽  
Zbigniew Burtan ◽  
Dariusz Chlebowski

Abstract Mining of thick and steeply inclined hard coal deposits belongs to some of the most difficult engineering challenges. The Sublevel Caving system, originating from the ore mining industry, is one of the systems applied in such cases. That system has been used in coal mining for more than sixty years, although it became fully mechanised only at the beginning of the present century. The unique mechanical mining face mining method was applied for the first time in the Kazimierz-Juliusz Coal Mine in Poland to cut a deposit 20 m thick and inclined at more than 40°. The longwall protection system consisted of two mechanised support sets that were coordinated with the chain conveyor. The conveyor crossover was located on the spoil heap. Coal cutting was performed by blasting and coal was loaded gravitationally directly onto the conveyor. Using that mechanical system, a three-person strong face team obtained the output at the level of 600 to 1,000 Mg per day. About a dozen of years of experience gained in the Kazimierz-Juliusz Coal Mine allowed the engineers to improve the extraction process and reduce the face costs to the level of about 6 euros/Mg. Another essential achievement included elimination of serious accidents at the mining face. In addition to the process de-scription, this paper contains selected production results obtained upon the implementation of the sublevel caving system in the Kazimierz-Juliusz Coal Mine.


2011 ◽  
Vol 347-353 ◽  
pp. 2666-2671 ◽  
Author(s):  
Guo Dong Zhai ◽  
Zhi Feng Dong ◽  
Sheng Ming Yan

Because of its high output,much more dust is produced in fully-mechanized Longwall mining with top-coal caving (LMTC) mining faces than in conventional mechanized mining faces without top-coal caving. Now dust control in fully-mechanized LMTC mining faces has become a key technological problem needed to be solved. Baced on the ejected dust removal technology, this paper developed a coal dust extraction which used in the fully mechanized LMTC mining face. For the optimization of the extraction’s property, measure systems are designed. By amounts of assembled experiment, the best structure of the extraction is found. In this paper, the research of the spray characteristic on the water nozzle was carried out by using the jet parameter testing system. Some important result can be gotten such as the velocity of spray particle, the distribution of the velocity, the diameter of spray particle, the spread of the spray particle etc. The study was helpful to optimizing the exhausting-flowing remover and improving the dust remover’s efficiency. From the industry examination, the coal dust extraction’s performance has greatly improved.


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