Utilization of cement rotary kiln waste heat for calcination of phosphogypsum

2020 ◽  
Vol 20 ◽  
pp. 100729
Author(s):  
Ankur Mittal ◽  
Dibakar Rakshit
Keyword(s):  
Author(s):  
Francesco Fantozzi ◽  
Bruno D’Alessandro ◽  
Umberto Desideri

The Integrated Pyrolysis Regenerated Plant (IPRP) concept is based on a Gas Turbine (GT) fuelled by pyrogas produced in a rotary kiln slow pyrolysis reactor; pyrolysis process by-product, char, is used to provide the thermal energy required for pyrolysis. An IPRP demonstration unit based on an 80 kWE microturbine was built at the Terni facility of the University of Perugia. The plant is made of a slow pyrolysis rotary kiln pyrolyzer, a wet scrubbing section for tar and water vapor removal, a micro gas turbine and a treatment section for the exhaust gases. This paper describes the plant layout and expected performance with different options for waste heat recovery.


2016 ◽  
Vol 10 ◽  
pp. 00095 ◽  
Author(s):  
Karol Sztekler ◽  
Maciej Komorowski ◽  
Milena Tarnowska ◽  
Łukasz Posak
Keyword(s):  

2021 ◽  
Author(s):  
Shiqiao Yang ◽  
Qingfeng Kong ◽  
Dewang Zeng ◽  
Shiliang Wu ◽  
Feng Gong ◽  
...  

Abstract In this paper, a counter-flow rotary kiln incineration system with a processing capacity of 40 t/d of an environmental protection company in Jiangsu Province was used as the research object, and the mixed pyrolysis model and computational fluid dynamics(CFD)model of the counter-flow rotary kiln incineration system were established using Aspen plus and Fluent software. The influence of the operating temperature of the rotary kiln, the heating value of solid waste, the operating load of the rotary kiln, and the primary air volume and primary air speed on the operating effect of the rotary kiln were explored. Operating temperature, primary air volume and wind speed can all have a greater impact on the incineration performance of the counterflow rotary kiln. When the operating temperature of the counter-flow rotary kiln is greater than 800 o C, the hazardous waste heat value is not less than 1500 kcal/kg, and the primary wind speed is 1.5 m/s, the operating effect of the counter-flow rotary kiln incineration system is the best. The simulation results can provide theoretical guidance for the design and optimal operation of the counterflow rotary kiln incineration system.


Author(s):  
F Fantozzi ◽  
B D'Alessandro ◽  
G Bidini

Sustainability is one of the main goals to achieve in order to guarantee a future for future generations and requires, among other issues, the recourse to renewable energy sources and the minimization of waste production. These two issues are contemporarily achieved when converting waste and residual biomass into energy. This paper presents an innovative concept for energy conversion of the abovementioned residual fuels; it combines a rotary-kiln pyrolyser, where the residual energy sources are converted into a medium lower heating value (LHV) syngas, with a gas turbine that produces energy, and also provides waste heat to maintain the endothermic pyrolysis reaction. Byproducts of the reaction include char and tars that have an interesting energetic content and may also be used to provide supplementary heat to the process. Through software modelling the paper analyses the influence on performance of main thermodynamic parameters, showing the possibilities of reaching an optimum for different working conditions that are characteristic of different sizes of gas turbines. This is interesting both for medium-to-big size power plants, where the IPRP efficiency is comparable to a grate-based incinerator, but at lower investment costs, and in the micro-small scale, for which there is no available technology on the market.


2021 ◽  
Vol 23 ◽  
pp. 100858
Author(s):  
José J. Fierro ◽  
César Nieto-Londoño ◽  
Ana Escudero-Atehortua ◽  
Mauricio Giraldo ◽  
Hussam Jouhara ◽  
...  

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