Integrated design framework of 3D printed planar stainless tubular joint: Modelling, optimization, manufacturing, and experiment

2021 ◽  
Vol 169 ◽  
pp. 108463
Author(s):  
Senbin Huang ◽  
Xiaowei Deng ◽  
Ling Kin Lam
Author(s):  
Simon Jolly ◽  
Matthew Easton ◽  
Scott Lawrie ◽  
Alan Letchford ◽  
Jürgen Pozimski ◽  
...  

Safety ◽  
2019 ◽  
Vol 5 (1) ◽  
pp. 13 ◽  
Author(s):  
Pasquale Colonna ◽  
Paolo Intini ◽  
Nicola Berloco ◽  
Veronica Fedele ◽  
Giuseppe Masi ◽  
...  

The need for improving urban road safety, livability, and sustainability is evident. Quantitative estimates and qualitative methods/strategies can be used by road safety practitioners to design safety interventions. This study proposes a flexible integrated design framework for safety interventions on existing urban road segments and intersections that integrates quantitative and qualitative methods. The proposed design framework is divided into four stages of the safety management process: End of Network Screening, Diagnosis, Selection of Countermeasures, and Economic Assessment. Pilot applications of the proposed method were performed on existing roads of the urban road network of the Municipality of Bari, Italy. Results from the application were useful to highlight some possible problems in the different stages of the design process. In particular, the discussed problems include a lack of crash and traffic data, difficulties with defining the road functional classifications, including rural-to-urban transitions, a lack of local inspection procedures, the recurrent problems from diagnosis, difficulties regarding the safety assessment of cycling infrastructures and sight distances, the criteria for grouping countermeasures into sets, and the choice of appropriate predictive methods. In response, appropriate solutions to the highlighted problems were presented. The usefulness of the proposed method for both practitioners and researchers was shown.


Author(s):  
Lin Cao ◽  
Wenjun (Chris) Zhang

This paper presents an integrated design approach, a new topology optimization technique, to simultaneously synthesizing the optimal structural topologies of compliant mechanisms (CMs) and actuator placement — bending actuators and rotary actuators — for motion generation. The approach has the following salient features: (1) the use of bending actuators and rotary actuators as the actuation of CMs, (2) the simultaneous optimization of the CM and the location and orientation of the actuator that is embedded in the CM, (3) the guiding of a flexible link from an initial configuration to a series of desired configurations (including precision positions, orientations, and shapes), and (4) a new connectivity checking scheme to check whether the regions of interest in a design candidate are well connected. A program was employed for the geometrically nonlinear finite element analysis of large-displacement CMs driven by either bending actuators or rotary actuators. Two design examples were presented to demonstrate the proposed approach. The design results were 3D printed, and they all achieved desired shape changes when actuated.


Author(s):  
Recep M. Gorguluarslan ◽  
Umesh N. Gandhi ◽  
Raghuram Mandapati ◽  
Seung-Kyum Choi

A design framework that incorporates a size optimization algorithm is proposed for periodic lattice-based cellular structures fabricated by additive manufacturing. A 3D modeling process for the lattice-based cellular structures is integrated into the design framework for non-linear finite element analysis (FEA) and production. Material properties for the 3D printed parts are determined for the finite element study using reverse engineering of actual measured data. The lattice layout that will be used in the optimization is selected and the size of the cross sections is optimized using in-house optimization approach for both yield and local buckling criteria. The 3D model for the optimized lattice structure is built and non-linear finite element study is conducted to predict the performance. The approach is demonstrated on a compression block with periodic lattice-based unit cells. Physical parts are 3D printed and tested to compare with the simulations.


Sign in / Sign up

Export Citation Format

Share Document