Wear of advanced cemented carbides for metalforming tool materials

Wear ◽  
2004 ◽  
Vol 256 (7-8) ◽  
pp. 846-853 ◽  
Author(s):  
Heinrich Klaasen ◽  
Jakob Kübarsepp
2021 ◽  
Vol 71 (2) ◽  
pp. 291-298
Author(s):  
Soroka Olena ◽  
Rodichev Iuriy ◽  
Vorontsov Borys ◽  
Protasov Roman

Abstract The concept “structural strength of tool materials” got further development. The refusals of cemented carbide cutting plates, when heavy machining were analyzed. It was shown that 70…80% of refusals are the microchipping of cutting edges, tool cutting part chipping, cutting plate macrofracture. To assess cutting plate total carrying capacity and the influence of different methods of cemented carbides modification, bending tests were held. Local fracture resistance and damageability of cutting edge were assessed under its continuous scanning.


2020 ◽  
Vol 109 ◽  
pp. 64-69
Author(s):  
Joanna Wachowicz

Spark Plasma Sintering – new technology for obtaining tool materials. Cemented carbides are a valued tool material used for tools to process, among others, wood-based materials. They are traditionally obtained using high temperatures and long periods. New electric current activated sintering methods make it possible to obtain sinters with good mechanical properties in a short time and low temperature. This paper presents a comparative analysis of conventional and advanced SPS (Spark Plasma Sintering) technology of obtaining cemented carbides.


Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3152 ◽  
Author(s):  
Daniel Pakuła ◽  
Marcin Staszuk ◽  
Małgorzata Dziekońska ◽  
Pavel Kožmín ◽  
Adam Čermák

The purpose of this paper is to show the effect of tool materials surface treatment while using laser texturing on the structure and properties of cemented carbides and sialon ceramics. The tests were made on multi-point inserts subjected laser texturization and honeycomb-like texture was obtained. Comprehensive investigations in the scanning electron microscope (SEM) were made. Morphology was examined by the use of atomic forces microscope (AFM) and confocal microscope. The chemical composition of the tested materials using energy-dispersive X-ray spectrometer (EDS) was investigated. Moreover, exploitative properties, including wear resistance using the "pin on disc" method and roughness, were also tested. It was found that the laser texturing provides a suitable modification of the structure improving tribological properties. Tests suggest that laser texturing can contribute to the durability of cutting tool’s edge, which qualifies this type of surface treatment for wide industrial applications.


2012 ◽  
Vol 723 ◽  
pp. 299-304
Author(s):  
Zhan Qiang Liu ◽  
Qi Lin

Ti6Al4V is one kind of difficult-to-machine aeronautical materials, which is generally machined by coated cemented carbide tools. A three-dimensional face milling model is developed in this paper with finite element analysis software AdvantEdge to analyze influences of tool materials on tool temperatures, cutting forces and tool stresses. The simulation results have shown that PCBN tools are the most appropriate for machining titanium alloy when it is machined with heavier cutting parameters. Cemented carbide-K tools and PCD tools are suitable for finish machining titanium alloy. The PCD tools are superior to cemented carbides-K under the same machining conditions. Nature diamond cutting tools are incompatibility to machine titanium alloy due to their higher costs and carbonization at high temperature. In the view of cutting forces and distributions of tool stresses, nature diamond tools are optimal and the cemented carbides-K are the poorest in machinability rate at the same cutting conditions, while super-hard tools gets longer tool life.


2006 ◽  
Vol 530-531 ◽  
pp. 499-504 ◽  
Author(s):  
Leszek Adam Dobrzański ◽  
J. Mikuła ◽  
Klaudiusz Gołombek

Within the project framework the structure and properties was investigated of the cemented carbides, cermets and oxide ceramics using the scanning electron microscope (SEM). The X-ray qualitative microanalysis and surface distribution analysis of elements in the investigated materials were made using the EDS X-ray energy dispersive radiation spectrometer. The roughness measurements of the developed materials were made in two orthogonal directions. The Ra parameter was assumed to be the value describing surface roughness. The microhardness tests using the Vickers method were made on the dynamic ultra microhardness tester. The measurements were made in the „load - unload” mode.


Author(s):  
J. Temple Black

In ultramicrotomy, the two basic tool materials are glass and diamond. Glass because of its low cost and ease of manufacture of the knife itself is still widely used despite the superiority of diamond knives in many applications. Both kinds of knives produce plastic deformation in the microtomed section due to the nature of the cutting process and microscopic chips in the edge of the knife. Because glass has no well defined slip planes in its structure (it's an amorphous material), it is very strong and essentially never fails in compression. However, surface flaws produce stress concentrations which reduce the strength of glass to 10,000 to 20,000 psi from its theoretical or flaw free values of 1 to 2 million psi. While the microchips in the edge of the glass or diamond knife are generally too small to be observed in the SEM, the second common type of defect can be identified. This is the striations (also termed the check marks or feathers) which are always present over the entire edge of a glass knife regardless of whether or not they are visable under optical inspection. These steps in the cutting edge can be observed in the SEM by proper preparation of carefully broken knives and orientation of the knife, with respect to the scanning beam.


Author(s):  
V. N. Filimonenko ◽  
M. H. Richman ◽  
J. Gurland

The high temperatures and pressures that are found in a spark gap during electrical discharging lead to a sharp phase transition and structural transformation in the surface layer of cemented carbides containing WC and cobalt. By means of X-ray diffraction both W2C and a high-temperature monocarbide of tungsten (face-centered cubic) were detected after electro-erosion. The W2C forms as a result of the peritectic reaction, WC → W2C+C. The existence and amount of the phases depend on both the energy of the electro-spark discharge and the cobalt content. In the case of a low-energy discharge (i.e. C=0.01μF, V = 300v), WC(f.c.c.) is generally formed in the surface layer. However, at high energies, (e.g. C=30μF, V = 300v), W2C is formed at the surface in preference to the monocarbide. The phase transformations in the surface layer are retarded by the presence of larger percentages of cobalt.Metallographic examination of the electro-eroded surfaces of cemented carbides was carried out on samples with 5-30% cobalt content. The specimens were first metallographically polished using diamond paste and standard procedures and then subjected to various electrical discharges on a Servomet spark machining device. The samples were then repolished and etched in a 3% NH4OH electrolyte at -0.5 amp/cm2. Two stage plastic-carbon replicas were then made and shadowed with chromium at 27°.


1940 ◽  
Vol 19 (10) ◽  
pp. 408
Author(s):  
Walker ◽  
Burden ◽  
Gilfillan ◽  
Burden ◽  
Townsend ◽  
...  
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