The effect of fiber volume fraction on filament wound composite pressure vessel strength

2001 ◽  
Vol 32 (5) ◽  
pp. 413-429 ◽  
Author(s):  
David Cohen ◽  
Susan C Mantell ◽  
Liyang Zhao
Author(s):  
Emre Özaslan ◽  
Ali Yetgin ◽  
Volkan Coşkun ◽  
Bülent Acar ◽  
Tarık Olğar

Due to high stiffness/weight ratio, composite materials are widely used in aerospace applications such as motor case of rockets which can be regarded as a pressure vessel. The most commonly used method to manufacture the pressure vessels is the wet filament winding. However, the mechanical performance of a filament wound pressure vessel directly depends on the manufacturing process, manufacturing site environmental condition and material properties of matrix and fiber. The designed ideal pressure vessel may not be manufactured because of the mentioned issues. Therefore, manufacturing of filament wound composite structures are based on manufacturing experience and experiment. In this study, the effect of layer-by-layer thickness and fiber volume fraction variation due to manufacturing process on the mechanical performance was investigated for filament wound pressure vessel with unequal dome openings. First, the finite element model was created for designed thickness dimensions and constant material properties for all layers. Then, the model was updated. The updated finite element model considered the layer-by-layer thickness and fiber volume fraction variation. Effects of the thickness and fiber volume fraction on the stress distribution along the motor axial direction were shown. Also hydrostatic pressurization test was performed to verify finite element analysis in terms of fiber direction strain through the motor case outer surface. Important aspects of analyzing a filament wound pressure vessel were addressed for designers.


2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Emre Özaslan ◽  
Ali Yetgin ◽  
Bülent Acar ◽  
Volkan Coşkun ◽  
Tarık Olğar

Abstract Due to high stiffness/weight ratio, composite materials are widely used in aerospace applications such as motor case of rockets which can be regarded as a pressure vessel. The most commonly used method to manufacture pressure vessels is the wet filament winding. However, the mechanical performance of a filament wound pressure vessel directly depends on the manufacturing process, manufacturing site environmental condition, and material properties of matrix and fiber. The designed pressure vessel may not be manufactured because of the mentioned issues. Therefore, manufacturing of filament wound composite structures are based on manufacturing experience and experiment. In this study, effects of layer-by-layer thickness and fiber volume fraction variation due to manufacturing process on the mechanical performance were investigated for filament wound pressure vessel with unequal dome openings. First, the finite element model was created for designed thickness dimensions and constant material properties for all layers. Then, the model was updated. The updated finite element model considered the thickness of each layer separately and variation of fiber volume fraction between the layers. Effects of the thickness and fiber volume fraction on the stress distribution along the motor axial direction were shown. Also hydrostatic pressurization tests were performed to verify finite element analysis in terms of fiber direction strain through the motor case outer surface. Important aspects of analyzing a filament wound pressure vessel were addressed for designers.


2014 ◽  
Vol 656 ◽  
pp. 288-297
Author(s):  
Krishna Murari Pandey ◽  
Abhijit Dey ◽  
P.L. Choudhury

The aim of present study was investigate the buckling pressure of moderately thick-walled filament-wound carbon–epoxy stiffened composite pressure vessel subjected to external hydrostatic pressure through finite element analysis and compare the result with un-stiffened filament wound carbon/epoxy composite pressure vessel used in under water vehicle applications. The winding angles were [±30/90] FW, [±45/90] FW and [±60/90] FW. ANSYS 14.0 APDL, a commercial finite element software package successfully predicted the buckling pressure of filament-wound composite pressure vessel with a deviation much higher than the results of un-stiffened filament wound composite cylinder .All the finite element analysis shows that the composite pressure vessel with winding pattern [±60/90] FW has the higher value of critical buckling pressure. Major failure modes in both the analysis were dominated by the helical winding angles.


2020 ◽  
Vol 15 ◽  
pp. 155892502093397
Author(s):  
Kaite Guo ◽  
Lihua Wen ◽  
Jinyou Xiao ◽  
Ming Lei ◽  
Shiyu Wang ◽  
...  

In this article, we proposed a new approach to design the winding patterns of filament-wound composite pressure vessel with unequal polar openings with non-geodesics. To ensure the continuity of winding angles between trajectories along the cylinder and the dome, the non-geodesics for cylindrical part were used. The developed winding patterns of the vessels were simulated using the MATLAB software to verify the feasibility of the acquired trajectories. To demonstrate the performance in designing the winding path for big polar ratios, we analyzed vessels with polar pole ratios of 1:2–1:4, respectively. The developed winding patterns have successfully achieved uniform fiber distributions along the mandrel without severe overlap, except for the polar pole regions. To avoid the severe overlap between filament bands, we further studied the relationship among the winding pattern, bandwidth, and the number of tangent points, and derived a suitable bandwidth based on the winding pattern. These simulated results proved the effectiveness of the developed method in design of winding pattern with unequal polar openings.


2016 ◽  
Vol 51 (14) ◽  
pp. 1961-1969 ◽  
Author(s):  
Ji Zhou ◽  
Jianqiao Chen ◽  
Yaochen Zheng ◽  
Zhu Wang ◽  
Qunli An

Filament-wound composite pressure vessels, owing to the advantages of their high specific strength, specific modulus and fatigue resistance, as well as excellent design performance, have been widely used in energy engineering, chemical industry and other fields. A filament-wound composite pressure vessel generally consists of two parts, a cylindrical drum part and the dome parts. In the cylindrical drum part, the filament winding angle and the winding layer thickness can be easily determined due to the regular shape. In the dome parts, however, both the winding angle and the thickness vary along the meridian line. Performance of the dome parts, which strongly depends on the effect of end-opening and the winding mode, dominates the performance of a pressure vessel. In this paper, optimum design of the dome parts is studied by considering both geodesic winding and non-geodesic winding patterns. A hyperelliptic function is adopted as the basis function for describing the meridian of the dome shape. The dome contour is optimized by taking the shape factor (S.F.) as the objective and parameters in the basis function as the design variables. A specific composite pressure vessel is taken as the numerical analysis example with varying dome shape which is to be optimized. The optimum design solution is obtained through the particle swarm optimization algorithm. It shows that an optimized dome with non-geodesic winding has better S.F. as compared with geodesic winding. Influences of the slippage coefficient and the polar opening on the S.F. are also discussed.


1999 ◽  
Author(s):  
William E. Howard ◽  
G. E. O. Widera

Abstract The use of filament-wound composite pressure vessels has expanded into many new markets in recent years, creating the need for better design and analysis techniques, particularly for the end domes. In this paper, design and analysis techniques are developed for elliptical-conical dome profiles with planar filament winding patterns. The effects of wide winding bandwidth are included by dividing the band into sub-bands and considering any point on the dome contour to be a laminate made up of the sub-bands. The slippage tendency of the band at its edges is also calculated.


2005 ◽  
Vol 29 (8) ◽  
pp. 1109-1117 ◽  
Author(s):  
Jae-Beom Park ◽  
Tae-Kyung Hwang ◽  
Hyoung-Guen Kim ◽  
Jung-Kyu Kim ◽  
Ki-Weon Kang

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