A Study on Material Workability by Upsetting of Non-Axisymmetric Specimens by Flat Dies

2014 ◽  
Vol 30 (6) ◽  
pp. 585-592 ◽  
Author(s):  
S. Alexandrov ◽  
M. Vilotic ◽  
Y.-R. Jeng ◽  
M. Plancak
Keyword(s):  
Ductile Fracture ◽  
Three Dimensional ◽  
Fracture Initiation ◽  
Theoretical Treatment ◽  
Free Surfaces ◽  
Average Value ◽  
Wide Range ◽  
Ductile Fracture Initiation ◽  
Triaxiality Factor ◽  
Workability Diagram

AbstractUpsetting is a typical test for determining the workability diagram. In most cases axisymmetric samples are used for such tests. However, the shape of samples may have a significant effect on the ductile fracture initiation. Therefore, a greater variety of sample geometry should lead to a more accurate shape of the workability diagram. A difficulty here is that a theoretical treatment of samples in which three-dimensional flow occurs is more difficult and time consuming as compared to axisymmetric samples under axisymmetric loading. This difficulty can be overcome in the case of the ductile fracture criterion based on the workability diagram and the average value of the triaxiality factor. In particular, if fracture occurs at free surfaces then it is sufficient to determine experimentally in-surface strains after several stages of the upsetting process, up to the initiation of ductile fracture. After that, the corresponding point of the workability diagram can be found by means of a simple analytical procedure and numerical integration. This approach is used in the present paper to correct the workability diagram using non-axisymmetric upsetting of five different samples made of steel. Some previous results are combined with the new results to obtain the workability diagram over a wide range of the triaxiality factor.

scholarly journals Prediction of Ductile Fracture in Metal Blanking

1999 ◽  
Vol 122 (3) ◽  
pp. 476-483 ◽  
Author(s):  
A. M. Goijaerts ◽  
L. E. Govaert ◽  
F. P. T. Baaijens
Keyword(s):  
Finite Element ◽  
Tensile Test ◽  
Ductile Fracture ◽  
Experimental Error ◽  
Fracture Initiation ◽  
Fracture Model ◽  
Ductile Fracture Model ◽  
Blanking Process ◽  
Ductile Fracture Initiation

This study is focused on the description of ductile fracture initiation, which is needed to predict product shapes in the blanking process. Two approaches are elaborated using a local ductile fracture model. According to literature, characterization of such a model should take place under loading conditions, comparable to the application. Therefore, the first approach incorporates the characterization of a ductile fracture model in a blanking experiment. The second approach is more favorable for industry. In this approach a tensile test is used to characterize the fracture model, instead of a complex and elaborate blanking experiment. Finite element simulations and blanking experiments are performed for five different clearances to validate both approaches. In conclusion it can be stated that for the investigated material, the first approach gives very good results within the experimental error. The second approach, the more favorable one for industry, yields results within 6 percent of the experiments over a wide, industrial range of clearances, when a newly proposed criterion is used. [S1087-1357(00)02202-4]

scholarly journals 3-D image-based numerical computations of snow permeability: links to specific surface area, density, and microstructural anisotropy

2012 ◽  
Vol 6 (5) ◽  
pp. 939-951 ◽  
Author(s):  
N. Calonne ◽  
C. Geindreau ◽  
F. Flin ◽  
S. Morin ◽  
B. Lesaffre ◽  
...  
Keyword(s):  
Specific Surface ◽  
Surface Area ◽  
Specific Surface Area ◽  
Three Dimensional ◽  
Analytical Models ◽  
Simple Relationship ◽  
Snow Density ◽  
Average Value ◽  
Wide Range ◽  
Snow Samples

Abstract. We used three-dimensional (3-D) images of snow microstructure to carry out numerical estimations of the full tensor of the intrinsic permeability of snow (K). This study was performed on 35 snow samples, spanning a wide range of seasonal snow types. For several snow samples, a significant anisotropy of permeability was detected and is consistent with that observed for the effective thermal conductivity obtained from the same samples. The anisotropy coefficient, defined as the ratio of the vertical over the horizontal components of K, ranges from 0.74 for a sample of decomposing precipitation particles collected in the field to 1.66 for a depth hoar specimen. Because the permeability is related to a characteristic length, we introduced a dimensionless tensor K*=K/res2, where the equivalent sphere radius of ice grains (res) is computed from the specific surface area of snow (SSA) and the ice density (ρi) as follows: res=3/(SSA×ρi. We define K and K* as the average of the diagonal components of K and K*, respectively. The 35 values of K* were fitted to snow density (ρs) and provide the following regression: K = (3.0 ± 0.3) res2 exp((−0.0130 ± 0.0003)ρs). We noted that the anisotropy of permeability does not affect significantly the proposed equation. This regression curve was applied to several independent datasets from the literature and compared to other existing regression curves or analytical models. The results show that it is probably the best currently available simple relationship linking the average value of permeability, K, to snow density and specific surface area.

Experimental and Numerical Study of Ductile Fracture Initiation in Aluminum 6061-T6

2015 ◽  
Author(s):  
W. Rekik ◽  
O. Ancelet ◽  
C. Gardin
Keyword(s):  
Numerical Simulation ◽  
Ductile Fracture ◽  
Void Growth ◽  
Numerical Study ◽  
Micromechanical Model ◽  
Stress Triaxiality ◽  
Fracture Initiation ◽  
Compact Tension ◽  
Growth Ratio ◽  
Ductile Fracture Initiation

This work deals with the characterization of ductile damage in Aluminum 6061-T6 alloy. In this paper we discuss the stress triaxiality effect on the initiation and the evolution of damage through a sequence of tensile tests conducted on round specimens with different rate of trixialities and tearing tests on precracked Compact Tension specimens. Scattering of ductility and toughness values was highlighted between the three characteristic directions studied in this topic. Based on the experimental results, numerical simulation has been performed in order to analyze and predict ductile fracture initiation of this aluminum alloy by simulating void growth according to the Rice-Tracey micromechanical model. The numerical simulation was conducted in two steps: first the critical void growth ratio (R / R0)c was evaluated for tensile cylindrical specimens with different degrees of triaxiality and then used to analyze crack growth initiation on Compact Tension specimen. Due to the Al-6061-T6 highly sensitivity to triaxiality, a necessary adaptation of the Rice-Tracey model’s coefficient was made.

scholarly journals A Micromechanically-motivated Phenomenological Model for Predicting Ductile Fracture Initiation

2017 ◽  
Vol 207 ◽  
pp. 2054-2059 ◽  
Author(s):  
Lei Mu ◽  
Yong Zang ◽  
Xiao Long Li ◽  
Pedro Malaquias Araujo Stemler
Keyword(s):  
Ductile Fracture ◽  
Phenomenological Model ◽  
Fracture Initiation ◽  
Ductile Fracture Initiation
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